Stir casting is a common metallurgical route in the casting of aluminum composites. Series of work done in this aspect considered the development of the composites with fixed stir casting parameters without applying an optimization approach. These parameters affect the microstructure and performance of the composites. The study is focused on the optimization of the stir casting parameters in the production of Al 7075 reinforced with TiO2 microparticles for performance improvement. Three stir casting parameters of stirring temperature, speed, and time were varied and optimized using the central composite design technique of the response surface method. Properties evaluated were ultimate tensile strength, hardness, impact strength, elastic modulus, and compressive strength. ANOVA results showed that the three stir casting parameters had a significant impact on the property responses. Five quadratic models were established for the properties linking them to the factors. The models were confirmed to be statistically significant at a confidence level of 95% and variations were observed to be < 5%. The interaction profile of the parameters as per response surface was analyzed. Contour plots associated with each interaction gave different ranges of stirring parameters in which each property can be maximized. Simultaneous optimization of the properties using Minitab 19 software showcased 779.3 °C, 574.2 rpm, and 22.5 min as the optimal stir casting parameters for temperature, speed and time respectively.

Bamboo fibers (BF) treated in 1.3 Molar NaOH and particulate coconut shell (PCS) sieved to − 45 µm were incorporated into polyvinyl chloride (PVC) matrix towards improving the properties of PVC composite for ceiling boards and insulating pipes which sags and degrade with time needing improvement in properties. The process was carried out via compression moulding applying 0.2 kPa pressure and carried out at a temperature of 170 °C. Composites developed were grouped according to their composition. Groups A, B, C, and D were infused with 2, 4, 6 and 8 wt% PCS at constant amount, respectively. Each group was intermixed with a varying proportions of BF (0–30 wt% at 5% interval). Tests carried out on the samples produced revealed that the yield strength, modulus of elasticity, flexural strength, modulus of rupture were enhanced with increasing BF proportion from 0 to 30 wt% BF at 2 wt% constant PCS input. Thermal and electrical properties trended downward as the fiber content reduced even as the hardness was enhanced with PCS/BF intermix which was also reflected in the wear loss index. Impact strength was highest on the infix of 4 wt% PCS and 15 wt% BF. Compressive strength was better boasted with increasing fiber and PCS amount but 8 wt% PCS amounted to depreciation in trend. It was generally observed that PCS performed optimally at 2 wt% incorporation while beyond that resulted in lowering of strength. Blending of the two variable inputs; 0–30 wt% BF and 2 wt% PCS presented better enhancement in properties.

Towards developing a polymeric matrix characterized by high strength to cost ratio, polypropylene (PP) was hybridized with low-cost particulate snail shell (PSS) and kenaf fiber (KF) via compression moulding at 180 °C and 0.2 MPa. The developed composites were grouped into three and labeled as mix 2, 4, and 10. Each group entailed the blend of 5, 10, 20, and 30 wt% KF with 2, 4, 10 wt% PSS respectively. From the results, it is observed that the hardness value was enhanced by the blend of 5 to 30 wt% KF and 2, 4, and 10 wt% PSS. However, 2 wt% PSS mix with 5 to 30 wt% KF resulted in progressive improvement in impact, compressive, flexural, and tensile strengths values. The 4 wt% PSS yielded consecutive increase in impact, compressive and flexural strength when combined with 5 and 10 wt% KF. However, it was observed that subsequent addition of 20 and 30 wt% KF led to a marginal reduction in the strength values. The tensile strength attained optimum value when 4 wt% PSS was commixed with 30 wt% KF. Conversely, the combinations of 10 wt% PSS with 5, 10, 20, and 30 wt% KF had no significant improvement to the mechanical properties of PSS/KF-bio-PP composite (except for hardness) siring strength decrease. Taguchi optimization revealed that the collage of 4 wt% PSS and 10 wt% KF presented optimum mix for hybrid bio-PP composite.

This study evaluates the effect of treated and untreated jute fiber/eggshell particulate reinforced cement-paper matrix composites for ceiling board application. Treated jute fiber (TJF) was obtained by immersing untreated jute fiber (UJF) into 1.25 M sodium hydroxide (NaOH) solution in a shaker water bath maintained at 40 °C for 4 h. Eggshells (ESP) were pulverized and sieved to -75μm. Samples were prepared by varying the fiber volume fraction from 0.5 to 2.5 wt.% in the composites. While other constituents such as the binder (cement) and eggshell were kept constant. An hydraulic press cold compaction molder was utilized in the production of the hybrid composites in a predetermined mix ratio designed based on previous research. The samples produced were cured for 7 and 14 days, then sundried for 36 h. The physical, thermal, mechanical and wear behaviour of the produced composites were evaluated while the surface morphology of the fractured splitting tensile samples were analyzed. The result reveals that TJF/ESP hybrid composites had better performance than UJF/ESP hybrid composites in most of the tests carried out. Increase in the number of curing days was found to also enhance the properties of the composite produced in majority of the test evaluated. The 0.5 wt.% UJF/ESP gave the least performance of all the composites developed. While 2.5 wt. % TJF/ESP showed an optimum properties among the composites tested. When compared with standard, it is concluded that the hybrid composites developed can be suitable for ceiling boards and also find possible application in wall partitioning.

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The present study assessed the potential of engaging response surface analysis in the experimental design, modeling, and optimization of the strength performance of aluminum-7075 green composite. The design of the experiment was carried out via the Box–Behnken method and the independent variables are rice husk ash (RHA) at 3–12 wt.%, glass powder (GP) at 2–10 wt.%, and stirring temperature (ST) at 600–800 °C. Responses examined are yield, ultimate tensile, flexural, and impact strengths, as well as microhardness and compressive strength. ANOVA analysis revealed that the input factors had consequential contributions to each response, eventually presenting regression models statistically fit to represent the experimental data, further affirmed by the diagnostic plots. The result of the optimization envisaged an optimal combination at 7.2% RHA, 6.2 GP, and 695 °C with a desirability of 0.910. A comparison between the predicted values for the responses and the values of the validation experiment revealed an error of <5% for each response. Consequently, the models are certified adequate for response predictions at 95% confidence, and the optimum combination is adequate for the design of the composite.

Polypropylene composites reinforced with coir fibre and yam peel particulate were produced using compression moulding machine. Treated and untreated coir fibres were used; 1.5 M NaOH was used for the treated coir fibres. Yam peel was grouped into two, treated and untreated; the treated was modified using 1 M solution of NaOH and HCl in the proportion of 30% and 70%, respectively. The yam peel which was sun-dried for 14 days was pulverized and sieved to −45 µm. Samples were developed using treated and untreated reinforcements (TCF/YPP and UCF/YPP) at constant coir fibre proportion (15%) and varied amount of yam peel particulate (2, 4, 6, and 8 wt.%). The hybrid composite samples developed were probed for mechanical properties and thermal and wear behaviour. The level of particles agglomeration at the fibre-matrix interface was examined using scanning electron microscope. The results show that sample reinforced with treated 4 wt.% coir fibre and yam peel particulate had optimum mechanical properties. However, the thermal conductivity of composite samples increased with fibre addition. All composite samples developed had better resistance to abrasion when compared to the control sample.