Faujasite (X, Y, and USY) zeolites represent one of the most widely-applied and abundant catalysts and sorbents in the chemical industry. In the last 5 years substantial progress was made in the synthesis, characterisation, and catalytic exploitation of hierarchically-structured variants of these zeolites. Hererin, we provide an overview of these contributions, highlighting the main advancements regarding the evaluation of the nature and functionality of introduced secondary porosity. The novelty, efficiency, versatility, and sustainability of the reported bottom-up and (predominately) top-down strategies are discussed. The crucial role of the relative stability of faujasites in aqueous media is highlighted. The interplay between the physico-chemical properties of the hierarchical zeolites and their use in petrochemical and biomass-related catalytic processes is assessed.

Hierarchical zeolites are a class of superior catalysts which couples the intrinsic zeolitic properties to enhanced accessibility and intracrystalline mass transport to and from the active sites. The design of hierarchical USY (Ultra‐Stable Y) catalysts is achieved using a sustainable postsynthetic room temperature treatment with mildly alkaline NH4OH (0.02 m) solutions. Starting from a commercial dealuminated USY zeolite (Si/Al = 47), a hierarchical material is obtained by selective and tuneable creation of interconnected and accessible small mesopores (2–6 nm). In addition, the treatment immediately yields the NH4+ form without the need for additional ion exchange. After NH4OH modification, the crystal morphology is retained, whereas the microporosity and relative crystallinity are decreased. The gradual formation of dense amorphous phases throughout the crystal without significant framework atom leaching rationalizes the very high material yields (>90%). The superior catalytic performance of the developed hierarchical zeolites is demonstrated in the acid‐catalyzed isomerization of α‐pinene and the metal‐catalyzed conjugation of safflower oil. Significant improvements in activity and selectivity are attained, as well as a lowered susceptibility to deactivation. The catalytic performance is intimately related to the introduced mesopores, hence enhanced mass transport capacity, and the retained intrinsic zeolitic properties.

In the valorization of α-pinene, which is an important biomass intermediate derived from turpentine oil, hierarchical (mesoporous) zeolites represent a superior class of catalysts. Hierarchical USY, ZSM-5, and beta zeolites have been prepared, characterized, and catalytically evaluated, with the aim of combining the highest catalytic performance with the most sustainable synthetic protocol. These zeolites are prepared by alkaline treatment in aqueous solutions of NH4 OH, NaOH, diethylamine, and NaOH complemented with tetrapropylammonium bromide. The hierarchical USY zeolite is the most attractive catalyst of the tested series, and is able to combine an overall organic-free synthesis with an up to sixfold activity enhancement and comparable selectivity over the conventional USY zeolite. This superior performance relates to a threefold greater activity than that of the commercial standard, namely, H2 SO4 /TiO2 . Correlation of the obtained benefits to the amount of solid lost during the postsynthetic modifications highlights that the highest activity gains are obtained with minor leaching. Furthermore, a highly zeolitic character, as determined by bulk XRD, is beneficial, but not crucial, in the conversion of α-pinene. The alkaline treatments not only result in a higher overall activity, but also a more functional external surface area, attaining up to four times the pinene conversions per square nanometer. The efficiency of the hierarchical USY zeolite is concomitantly demonstrated in the conversion of limonene and turpentine oil, which emphasizes its industrial potential.

Alternative biobased bisphenols from lignocellulosic biomass are not only favorable to reduce the environmental impact of current petroleum-derived plastics, but they can be simultaneously beneficial for health issues related to bisphenol A (BPA). Additionally, conventional BPA synthesis entails a large excess of unrecoverable homogeneous acid catalyst (e.g., HCl) or unrecyclable thermolabile sulfonated resins. In this report, zeolites are proposed as recoverable and thermally stable solid acids for the Brønsted-acid-catalyzed condensation between 4-methylguaiacol and formaldehyde to selectively produce renewable bisphenols. It is found that the Brønsted-acid-site density plays a pivotal role for catalyst performance. In particular, the cheap and environmentally friendly FAU 40 exhibits outstanding activity (turnover frequency of 496 h ) and selectivity (>95 %), outperforming even the best benchmark catalyst. Additionally, the zeolite can be easily recycled without activity loss after regeneration by coke burn-off. The catalytic zeolite system also seems very promising for other lignin-derived alkylphenols, alkylguaiacols, and alkylsyringols.

Amorphous aluminosilicate catalysts have been used industrially on a large scale for almost a century. However, the influence of the pH on the alumination of silica in aqueous solutions has remained largely unclear. Herein, room temperature aluminations of different mesoporous amorphous silicas (fumed silica, dried silica gel, SBA‐15, MCM‐41, and COK‐12) with aqueous solutions of various pH (3–13) are explored. The aqueous solutions are prepared using different aluminum sources (Al(NO3)3 or NaAlO2) and alkaline additives (NaOH or NH4OH). The decoupling of pH and Al source using alkaline additives results in a vast experimental potential to prepare unique aluminosilicates, whereby an important role is played by the pH development during the treatment. The bulk and surface composition, acidity, aluminum coordination, morphology, hydrothermal stability, and porosity of the obtained materials are characterized. Optimal samples possess large surface areas and superior acidities (up to 50 % higher) and outstanding stabilities compared to aluminosilicates prepared with state‐of‐the‐art methods. The obtained materials are evaluated in a series of acid‐catalyzed model reactions involving substrates of various chemical reactivity and size, enabling insight in the catalytic functionality of the introduced Brønsted and Lewis sites. The potential of the obtained materials is emphasized by the similar or superior acidity and catalytic performance compared to several benchmark industrial silica–alumina‐based catalysts.

In previous works aiming at understanding the mesoporous network after alkaline treatment in the presence of organic additives, conventional bulk characterization techniques led to the conclusion that the dissolved zeolite does not undergo any kind of recrystallization [Verboekend, D., et al. Cryst. Growth. Des. 2013, 13, 5025−5035]. Here for the first time, we demonstrate using the data obtained from 1 H and 129 Xe NMR spectroscopy that such recrystallization does occur, which leads to the formation of a very thin coating of the mesopore walls. This demonstration is done on a beta (BEA) zeolite treated in the presence of TPA + in an alkaline solution. The formation of a small amount of nanosized crystals or embryonic phases of silicalite-1 (MFI) zeolite is evidenced, as well as their homogeneous dispersion on the mesoporous surface of the beta zeolite. We think that these results may explain why a homogeneous mesopore size distribution is obtained, when organic pore-directing agents are used in the zeolite hierarchization process performed in an alkaline medium.

Correction for 'Synthesis, characterisation, and catalytic evaluation of hierarchical faujasite zeolites: milestones, challenges, and future directions' by D. Verboekend et al., Chem. Soc. Rev., 2015, DOI: .

Superior catalysts are formed from ultra‐stable Y zeolite are post‐synthetic treatment with NH4OH. On page 7130, D. Verboekend, B. F. Sels, and co‐workers show that this process results in the selective creation of small mesopores by partial zeolite densification without significant material leaching, similar to digging moles creating an interconnected network of accessible mole runs.