In pursuit of more sustainable and competitive biorefineries, the effective valorisation of lignin is key. An alluring opportunity is the exploitation of lignin as a resource for chemicals. Three technological biorefinery aspects will determine the realisation of a successful lignin-to-chemicals valorisation chain, namely (i) lignocellulose fractionation, (ii) lignin depolymerisation, and (iii) upgrading towards targeted chemicals. This review provides a summary and perspective of the extensive research that has been devoted to each of these three interconnected biorefinery aspects, ranging from industrially well-established techniques to the latest cutting edge innovations. To navigate the reader through the overwhelming collection of literature on each topic, distinct strategies/topics were delineated and summarised in comprehensive overview figures. Upon closer inspection, conceptual principles arise that rationalise the success of certain methodologies, and more importantly, can guide future research to further expand the portfolio of promising technologies. When targeting chemicals, a key objective during the fractionation and depolymerisation stage is to minimise lignin condensation (i.e. formation of resistive carbon-carbon linkages). During fractionation, this can be achieved by either (i) preserving the (native) lignin structure or (ii) by tolerating depolymerisation of the lignin polymer but preventing condensation through chemical quenching or physical removal of reactive intermediates. The latter strategy is also commonly applied in the lignin depolymerisation stage, while an alternative approach is to augment the relative rate of depolymerisation vs. condensation by enhancing the reactivity of the lignin structure towards depolymerisation. Finally, because depolymerised lignins often consist of a complex mixture of various compounds, upgrading of the raw product mixture through convergent transformations embodies a promising approach to decrease the complexity. This particular upgrading approach is termed funneling, and includes both chemocatalytic and biological strategies.

A catalytic lignocellulose biorefinery process is presented, valorizing both polysaccharide and lignin components into a handful of chemicals. To that end, birch sawdust is efficiently delignified through simultaneous solvolysis and catalytic hydrogenolysis in the presence of a Ru on carbon catalyst (Ru/C) in methanol under a H-2 atmosphere at elevated temperature, resulting in a carbohydrate pulp and a lignin oil. The lignin oil yields above 50% of phenolic monomers (mainly 4-n-propylguaiacol and 4-n-propylsyringol) and about 20% of a set of phenolic dimers, relative to the original lignin content, next to phenolic oligomers. The structural features of the lignin monomers, dimers and oligomers were identified by a combination of GC/MS, GPC and 2D HSQC NMR techniques, showing interesting functionalities for forthcoming polymer applications. The effect of several key parameters like temperature, reaction time, wood particle size, reactor loading, catalyst reusability and the influence of solvent and gas were examined in view of the phenolic product yield, the degree of delignification and the sugar retention as a first assessment of the techno-economic feasibility of this biorefinery process. The separated carbohydrate pulp contains up to 92% of the initial polysaccharides, with a nearly quantitative retention of cellulose. Pulp valorization was demonstrated by its chemocatalytic conversion to sugar polyols, showing the multiple use of Ru/C, initially applied in the hydrogenolysis process. Various lignocellulosic substrates, including genetically modified lines of Arabidopsis thaliana, were finally processed in the hydrogenolytic biorefinery, indicating lignocellulose rich in syringyl-type lignin, as found in hardwoods, as the ideal feedstock for the production of chemicals

The profitability and sustainability of future biorefineries are dependent on efficient feedstock use. Therefore, it is essential to valorize lignin when using wood. We have developed an integrated biorefinery that converts 78 weight % (wt %) of birch into xylochemicals. Reductive catalytic fractionation of the wood produces a carbohydrate pulp amenable to bioethanol production and a lignin oil. After extraction of the lignin oil, the crude, unseparated mixture of phenolic monomers is catalytically funneled into 20 wt % of phenol and 9 wt % of propylene (on the basis of lignin weight) by gas-phase hydroprocessing and dealkylation; the residual phenolic oligomers (30 wt %) are used in printing ink as replacements for controversial para-nonylphenol. A techno-economic analysis predicts an economically competitive production process, and a life-cycle assessment estimates a lower carbon dioxide footprint relative to that of fossil-based production.

Effective ways to prevent lignin degradation during biomass fractionation are key for an easy lignin-to-aromatics conversion.

Elucidation of the catalyst role during reductive catalytic fractionation, enabling the integration of lignin valorization and bio-ethanol production.

Liquid reductive processing of birch wood in the presence of commercial Ru/C or Pd/C catalysts yields about 50% of a select set of phenolic monomers and a variety of phenolic di- and oligomers, next to a solid carbohydrate pulp. Changing the catalyst from Ru/C to Pd/C drastically increases the OH-content of the lignin-derived products, in particular for the phenolic monomers.

In the reductive catalytic fractionation of lignocellulose, the choice of solvent significantly impacts the delignification efficiency, carbohydrate retention in the pulp and the macrostructure of the pulp.

Reductive catalytic fractionation of lignocellulose is a promising “lignin-first” biorefinery strategy wherein lignin is solvolytically extracted from the cell wall matrix and simultaneously disassembled, resulting in a stable lignin oil and a solid carbohydrate-rich residue. Herein, we report on the different influence of acidic (H3PO4) and alkaline (NaOH) additives on the Pd/C-catalyzed reductive processing of poplar wood in methanol (MeOH). It was found that the addition of small quantities of H3PO4 results in three rather than two product streams, since under acidic conditions both delignification and alcoholysis of hemicellulose are promoted, leaving behind a cellulose-rich pulp. The simultaneous acid-catalyzed fractionation of the carbohydrates into separate cellulose and hemicellulose streams provides opportunities for more efficient downstream conversion, as processing parameters can be tailored to the needs of both streams. Alkaline conditions, on the other hand, also enhance delignification, but additionally cause (i) the formation of lignin products other than those obtained under neutral and acidic conditions, (ii) a hampered degree of lignin depolymerization, and (iii) substantial loss of cellulose from the pulp. Further on, a modified process descriptor (LFFE: lignin first fractionation efficiency) was applied to evaluate the fractionation efficiency of lignocellulose in its three major constituents. According to this new efficiency measure, mildly acidic conditions performed best.