Hierarchical (or mesoporous) zeolites have received an ever-increasing attention due their improved performance in catalysed reactions with respect to conventional (purely microporous) zeolites. Desilication in alkaline media has become a widely applied preparation method to tailor these modified zeolites, due to an optimal combination of efficiency and simplicity. This Minireview presents recent developments that have expanded its general understanding and turned this top-down treatment highly versatile, controllable, and scalable. Design aspects of mesoporous zeolites for catalytic applications are emphasised, encircling the establishment of synthesis-property-function relationships. Alkaline treatment is a key step in strategic combinations with other post-synthesis modifications towards superior zeolite catalysts. The outlook of the field, pinpointing present needs and short-term priorities, is discussed. 65 increased zeolite performance in adsorption and catalysis was first patented in the 1960s. 22 It was claimed that alkaline-treated mordenite displayed preserved crystallinity and a significantly increased benzene adsorption capacity. Moreover, catalytic evaluation in gas-oil hydrocracking revealed a 3 times higher 70 conversion for an alkaline-treated Pd/mordenite than for the untreated catalyst. Already then, Young speculated that the improved performance of the modified material could be due to better access to the micropores. In the 70s, other patents claimed superior properties of alkaline-treated zeolites as olefin 75 adsorbents 23 and molecular sieves, 24 but the obtained benefits remained poorly understood from a scientific ground. Remarkably, open literature concerning zeolite modification in 65 65
The profitability and sustainability of future biorefineries are dependent on efficient feedstock use. Therefore, it is essential to valorize lignin when using wood. We have developed an integrated biorefinery that converts 78 weight % (wt %) of birch into xylochemicals. Reductive catalytic fractionation of the wood produces a carbohydrate pulp amenable to bioethanol production and a lignin oil. After extraction of the lignin oil, the crude, unseparated mixture of phenolic monomers is catalytically funneled into 20 wt % of phenol and 9 wt % of propylene (on the basis of lignin weight) by gas-phase hydroprocessing and dealkylation; the residual phenolic oligomers (30 wt %) are used in printing ink as replacements for controversial para-nonylphenol. A techno-economic analysis predicts an economically competitive production process, and a life-cycle assessment estimates a lower carbon dioxide footprint relative to that of fossil-based production.
Increasing demand for sustainable chemicals and fuels has pushed academia and industry to search for alternative feedstocks replacing crude oil in traditional refineries. As a result, an immense academic attention has focused on the valorisation of biomass (components) and derived intermediates to generate valuable platform chemicals and fuels. Zeolite catalysis plays a distinct role in many of these biomass conversion routes. This contribution emphasizes the progress and potential in zeolite catalysed biomass conversions and relates these to concepts established in existing petrochemical processes. The application of zeolites, equipped with a variety of active sites, in Brønsted acid, Lewis acid, or multifunctional catalysed reactions is discussed and generalised to provide a comprehensive overview. In addition, the feedstock shift from crude oil to biomass involves new challenges in developing fields, like mesoporosity and pore interconnectivity of zeolites and stability of zeolites in liquid phase. Finally, the future challenges and perspectives of zeolites in the processing of biomass conversion are discussed.
We demonstrate that desilication in alkaline medium is a suitable post-synthetic method to introduce intracrystalline mesoporosity in MFI zeolites independent of the Si/Al ratio in the parent material. By systematic screening of the influence of both base concentration (0.1-1.8 M NaOH) and Si/Al ratio (10-1000) on the properties of the treated zeolites, we reveal that effective mesoporosity introduction Hierarchical ZSM-5 after acid washing stands as the most active sample, which stresses the relevance of the additional post-synthesis treatment step.
The role of pore-directing agents (PDAs) in the introduction of hierarchical porosity in silicalite-1 in alkaline medium was investigated. By incorporation of various PDAs in aqueous NaOH, homogenously distributed mesopores were introduced in 2.5 μm silicalite-1 crystals. It was proven for the first time that framework aluminum is not a prerequisite for the introduction of intracrystalline mesoporosity by desilication. The pore-directing role is not directly exerted by framework trivalent cations metals, but by species on the external surface of the zeolite. The inclusion of metal complexes (Al(OH)(4)(-), Ga(OH)(4)(-)) and tetraalkyl ammonium cations (tetramethyl ammonium (TMA(+)), tetrapropyl ammonium (TPA(+))) in the alkaline solution led to distinct mesopore surface areas (up to 286 m(2) g(-1)) and pore sizes centered in the range of 5-20 nm. In the case alkaline treatment was performed in the presence of Al(OH)(4)(-), all aluminum partially integrated in the zeolite giving rise to both Lewis and Brønsted acidity. Apart from the concentration and location, the affinity of the PDA to the zeolite surface plays a crucial role in the pore formation process. If the PDA is attracted too strongly (e.g., TMA(+)), the dissolution is reduced dramatically. When the pore-directing agent is not attracted to the zeolite's external surface, excessive dissolution occurs (standard alkaline treatment). TPA(+) proved to be the most effective PDA as its presence led to high mesopore surface areas (>200 m(2) g(-1)) over a broad range of PDA concentrations (0.003-0.1 M). Importantly, our results enable to extend the suitability of desilication for controlled mesopore formation to all-silica zeolites.
The design of hierarchical zeolite catalysts is attempted through the maximization of the hierarchy factor (HF); that is, by enhancing the mesopore surface area without severe penalization of the micropore volume. For this purpose, a novel desilication variant involving NaOH treatment of ZSM‐5 in the presence of quaternary ammonium cations is developed. The organic cation (TPA+ or TBA+) acts as a pore‐growth moderator in the crystal by OH−‐assisted silicon extraction, largely protecting the zeolite crystal during the demetallation process. The protective effect is not seen when using cations that are able to enter the micropores, such as TMA+ Engineering the pore structure at the micro‐ and mesolevel is essential to optimize transport properties and catalytic performance, as demonstrated in the benzene alkylation with ethylene, a representative mass‐transfer limited reaction. The hierarchy factor is an appropriate tool to classify hierarchically structured materials. The latter point is of wide interest to the scientific community as it not only embraces mesoporous zeolites obtained by desilication methods but it also enables to quantitatively compare and correlate various materials obtained by different synthetic methodologies.
Strategic combinations of affordable and scalable post‐synthetic modifications enabled to design a broad family of hierarchical Y and USY zeolites (FAU topology) independent on the Si/Al ratio. Pristine (Y, Si/Al = 2.4), steamed (USY, Si/Al = 2.6), and steamed and dealuminated (USY, Si/Al = 15 and 30) zeolites were exposed to a variety of acid (H4EDTA and Na2H2EDTA) and base (NaOH) treatments, which led to the introduction of mesopore surfaces up to 500 m2 g−1, while preserving the intrinsic zeolite properties. Pristine Y and USY zeolites (Si/Al ∼ 2.5) required mild dealumination (to Si/Al > 4 in the case of Y) to facilitate subsequent efficient desilication. Alkaline treatment of Y and USY zeolites with low Si/Al ratios (∼4–6) led to an abundance of Al‐rich debris, which could be removed by a subsequent mild acid wash. On the other hand, severely steamed and dealuminated, hence Si‐rich, USY zeolites (Si/Al = 15 and 30) proved extremely sensitive to the alkaline solution, displaying facile dissolution and substantial amorphization. For the latter group of ultra‐stable Y zeolites, the presence of TPA+ in the alkaline solution enables to protect the zeolite structures upon the introduction of mesoporosity by desilication, preserving crystallinity and micropore volume. The sorption and catalytic properties of the hierarchical Y and USY zeolites were superior compared to the conventional counterparts.
Faujasite (X, Y, and USY) zeolites represent one of the most widely-applied and abundant catalysts and sorbents in the chemical industry. In the last 5 years substantial progress was made in the synthesis, characterisation, and catalytic exploitation of hierarchically-structured variants of these zeolites. Hererin, we provide an overview of these contributions, highlighting the main advancements regarding the evaluation of the nature and functionality of introduced secondary porosity. The novelty, efficiency, versatility, and sustainability of the reported bottom-up and (predominately) top-down strategies are discussed. The crucial role of the relative stability of faujasites in aqueous media is highlighted. The interplay between the physico-chemical properties of the hierarchical zeolites and their use in petrochemical and biomass-related catalytic processes is assessed.
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