In this study, the effects of electromigration on a solder/copper substrate due to temperature and current density stress were investigated. The copper–tin (Cu–Sn) film samples were subjected under a fixed current and various heating conditions (130 °C and 180 °C) and current densities (different cross-sectional areas). The micro-structural changes and intermetallic compound (IMC) formation were observed, and failure phenomena (brittle cracks, voids, bumps, etc.) on the structures of samples were discussed. The results showed that the IMC thickness increased as the temperature and current density increased. Moreover, it was found that the higher the temperature and current density was, the greater the defects that were observed. By adjusting the designs of sample structures, the stress from the current density can be decreased, resulting in reduced failure phenomena, such as signal delay, distortion, and short circuiting after long-term use of the material components. A detailed IMC growth mechanism and defect formation were also closely studied and discussed.
This study investigated the mechanical properties and the residual stress of high-power impulse magnetron sputtering (HiPIMS) titanium nitride (TiN) thin film capping on cold spray titanium (Ti) coating. This TiN/Ti duplex coating was deposited on the Ti substrate, and the cold spray titanium (Ti) coating was prepared in three cases with different numbers of layers. The study determined Young’s modulus, hardness, and roughness of TiN thin film and cold spray Ti coatings by nano-indentation and AFM. The residual stress measurement of TiN/Ti duplex coating was conducted using the ring-core drilling method. A focused ion beam (FIB) drilled the TiN/Ti duplex coating with various milling depth steps. The corresponding images were obtained with a scanning electron microscope (SEM). The relationship between surface deformations and relaxation stress after each milling depth step was obtained using the digital image correlation (DIC) method. The results showed TiN/Ti duplex coating exhibited excellent mechanical properties, and the residual stresses were not significantly changing with different Ti cold spray substrates, showing the feasibility of coating technology for the future applications in the aerospace industry.
Traditionally, strain gauge, extensometer, and reflection tracking markers have been used to measure the deformation of materials under loading. However, the anisotropy and inhomogeneity of most biological materials restricted the accessibility of the real strain field. Compared to the video extensometer, digital image correlation has the advantage of providing full-field displacement as well as strain information. In this study, a digital image correlation method (DIC) measurement system was employed for chicken breast bio-tissue deformation measurement. To increase the contrast for better correlation, a mixture of ground black pepper and white sesame was sprayed on the surface of samples. The first step was to correct the distorted image caused by the lens using the inverse distorted calibration method and then the influence of subset size and correlation criteria, sum of squared differences (SSD), and zero-normalized sum of squared differences (ZNSSD) were investigated experimentally for accurate measurement. Test results of the sample was translated along the horizontal direction from 0 mm to 3 mm, with an increment of 0.1 mm and the measurement result was compared, and the displacement set on the translation stage. The result shows that the error is less than 3%, and accurate measurement can be achieved with proper surface preparation, subset size, correlation criterion, and image correction. Detailed examination of the strain values show that the strain εx is proportional to the displacement of crosshead, but the strain εy indicates the viscoelastic behavior of tested bio-tissue. In addition, the tested bio-tissue’s linear birefringence extracted by a Mueller matrix polarimetry is for comparison and is in good agreement. As noted above, the integration of the optical parameter measurement system and the digital image correlation method is proposed in this paper to analyze the relationship between the strain changes and optical parameters of biological tissue, and thus the relative optic-stress coefficient can be significantly characterized if Young's modulus of biological tissue is known.
Al thin film is extensively used in micro-electromechanical systems (MEMS) and electronic interconnections; however, most previous research has concentrated on their quasi-static properties and applied their designs on larger scales. The present study designed a paddle-like cantilever specimen with metal films deposited on the upper surface to investigate the quasi-static properties of Al thin film at room temperature under high vacuum conditions at microscopic scales. Energy loss was determined using a decay technique in the oscillation amplitude of a vibrating structure following resonant excitation. Grain size and film thickness size were strictly controlled considering the quasi-static properties of the films. This study found that the internal friction of ultra-thin and thin Al films was more dependent on the grain boundaries than film thickness.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.
hi@scite.ai
10624 S. Eastern Ave., Ste. A-614
Henderson, NV 89052, USA
Copyright © 2024 scite LLC. All rights reserved.
Made with 💙 for researchers
Part of the Research Solutions Family.