PT. LF Beauty Manufacturing Indonesia adalah sebuah kelompok perusahaan Li & Fung berpusat di Hongkong yang bergerak dalam bidang jasa manufaktur. Perusahaan memiliki 4 pelanggan tetap, yaitu: PT JHHP, PT.Diversey, PT.Topindo dan PT.Wavin. Selama tahun 2015 perusahaan mendapatkan 12 keluhan cacat yang mana 8 keluhan berasal dari PT. JHHP. Penelitian ini bertujuan untuk mengetahui penyebab keluhan cacat PT JHHP, memberi perbaikan untuk masalah yang ada sehingga tidak terjadi di masa mendatang dan sebagai alat ukur produktivitas perusahaan untuk meningkatkan kualitas produksi. Metode penelitian ini menggunakan Six Sigma dengan tahapan DMAIC (Define Measure, Analyze, Improvement, Control). Objek penelitian adalah data produksi bulan Agustus 2015 sesuai dengan data keluhan pelanggan. Hasil analisa dari keluhan pelanggan JHPP diperoleh cacat terbesar produk kiwi paste yang sesuai dengan diagram adalah finish good bocor. Faktor -faktor yang mempengaruhi keluhan cacat finish good bocor produk kiwi paste adalah operator sering melakukan adjusment angin mesin autocapper, belum tersedianya alat termometer ruang pada area warehouse dan area dry produksi, belum tersedianya alat ukur tekanan angin yang dipakai untuk mengetahui jumlah bar yang dipakai dalam proses asemble dan temperatur ruang area penyimpanan melebihi dari standar dari yang ditetapkan. Nilai defect mengalami penurunan, sebelum implementasi 3.497 DPMO dengan level sigma 4,20 menjadi 568 DPMO dengan level sigma 4,75.
ABSTRAK. Penelitian ini dilatarbelakangi tentang pentingnya pencahayaan dan ruang gerak untuk mewujudkan kenyamanan pada rumah sederhana yang ergonomis. Studi kasus yang diambil adalah Rumah Sederhana Sehat yang ada di Bekasi. Tujuannya adalah untuk mendeskripsikan kenyamanan penghuni pada rumah dilihat dari pencahayaan dan ruang gerak yang tersedia. Metode yang digunakan adalah metode deskriptif kualitatif dengan mengambil kasus secara purposif sampling. Hasil yang didapatkan dari penelitian ini adalah dengan adanya bukaan yang cukup, cahaya dapat masuk secara merata ke dalam ruangan, perkecualian pada kamar mandi yang terletak di tengah. Dengan adanya cahaya masuk secara merata, maka semua ruangan bisa digunakan untuk beraktivitas. Hal ini membuat semua ruangan di dalam rumah menjadi nyaman. Ukuran bukaan yang terdapat pada rumah sederhana yang diteliti mempunyai ukuran sesuai dengan standar sehingga matahari dapat masuk untuk menerangi ruangan. RSS di Bekasi juga memiliki ruang gerak efektif yang cukup. Rata-rata prosentase ruang gerak pada rumah adalah 79,35% yang tergolong cukup luas untuk beraktivitas. Kata kunci: kenyamanan, pencahayaan, ruang gerak, rumah sederhana yang ergonomis ABSTRACT. This research has been motivated on the significancy of lighting and space in order to create comfort within ergonomic low income house. There are some case studies of Rumah Sederhana Sehat have been conducted within Bekasi area. The aim of this research is to describe the comfort of the dwellers from the aspect of lighting and existing space. The method that has been used is a qualitative descriptive method by taking case studies with sampling purposive method. The result of this research will provide some standard with sufficient windows, prevalent lighting within room, except for bathroom which located in the middle of house. With a prevalent lighting within room, therefore all the room relatively could be used for activities. This condition will create a comfort space within a house. The dimension of windows within case studies have a dimension as a minimum standard requirement which make sunlight could enter all the room. RSS within Bekasi also have a sufficient efective space, which is about 79,35% of house area, and this is regarded as a sufficient space to do activity within a house. Kata kunci: kenyamanan, pencahayaan, ruang gerak, rumah sederhana yang ergonomis
PT.XYZ operates in the field of two-wheeled vehicle manufacturing. A product defect is produced in the design, namely scratch defect, which has an average defect percentage of 2.39%, which exceeds the Company's defect standard of 0.2%. This study aims to determine the factors that cause scratch defects and reduce scratch defects using the QCC method on the frame assembly line section. The research method is done with the stage starting from the problem identification stage to find out the problems that need improvement steps. Data collection techniques are done by conducting direct observations in the field and conducting interviews with related personnel as well as performing literature studies to learn the science of literature that has a direct relationship with the research topic. The problem formulation level is done to find out the main problems that are the source of the occurrence of defective products. Stages of activity collecting data obtained based on direct observation results and company defect data. The data processing stage was done using the QCC method with PDCA approach and using 5W + 1H stage for the repair process so that the defect value is 0.56%, in this case, there is a decrease in the percentage of a defect by 1.84% from the previous 2.39%. As well as giving a good quality influence on the products produced.
The progress of the increasingly rapid world of technology has an impact on competition in the increasingly garment industry. Companies that want to be able to continue to survive can even develop to be able to win the competition, they must be able to increase productivity. Steps that can be done by designing the layout of production facilities to be able to reduce the distance of movement of raw material for production. The aim to be achieved in this study is to design the layout of production facilities with the From To Chart (FTC) method and Activity Relationship Chart (ARC) and calculate material handling costs in the production process. The research design used was descriptive exploratory with qualitative and quantitative data approaches to produce an accurate picture of the layout of production facilities and provide a layout design proposal to reduce material handling costs. The calculation results of the material displacement distance of the initial state of 272.6 meters, after improving the layout of the production facilities with the FTC and ARC methods, the distance is reduced to 176.3 meters, so as to reduce the material displacement distance per day by 96.3 meters. Calculation of the initial material handling costs of Rp. 12,267,000, - after repairs were reduced to Rp. 7,933,500, - so as to save material handling costs per day of Rp. 4,333,500, -. Thus it can provide increased profits for the company.
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