In article analyzes the technical requirements for spherical washers used in threaded connections of pumps, which made it possible to highlight contradictions in paragraphs of the current standards for pump fasteners. They regarding recommendations for manufacturing technology and control of the working surfaces of washers. Publication analysis in the spherical surfaces lapping showed the absence of research in the spherical surfaces contact after lapping and the dependence of contact parameters by the technological parameters for this operation. The presence of a gap in conjunction with spherical washers after the lapping process was proved geometrically. Its location was determined, and a mathematical dependence was obtained to determine the maximum gap value in conjunction. It was found that the gap depends on the design parameters of the washers’ conjunction and the abrasive material grain size used for lapping. Recommendations for selecting the abrasive material grain size for the lapping operation for the most common values of the roughness parameters for the working surfaces of spherical washers have been formed. In the article was proposed to introduce into the technical requirements for the spherical washers drawings changes concerning the gap size allowable in the conjunction, and as well as tolerances value changes of the radii of the working surfaces of the washers, thus increasing their manufacturability without conflicting with the requirements of the current standards.
The article analyzes the causes of the situation with the appearance of manufacturing errors and the lack of the necessary technical requirements to perform a pin conical joint his intended purpose. The analysis was performed based on geometric construction of the assembly dimensional chain of two parts to be connected and a conical pin with a taper 1:50 according to GOST 9465-79, which is used in the pin joints of pumping equipment. The geometric analysis included the separation of deviations into linear dimensions and angular deviations. The values of the angular deviations were reduced to the linear values of their projections along the axis of the pin, to determine the tolerance on the end height protrusion of the pin above the surface of the connecting parts. Also, the unfoundedness of assigning the roughness index of the hole under the pin at the level of Ra 1.6 μm and its inexpediency when it is impossible to ensure the required contact length is theoretically proved and the solution of this contradiction is proposed. A detailed analysis of the technical requirements for drawings of pumping equipment units containing pin conical joints and paragraphs of the relevant standards, which resulted in the inconsistencies, and offer recommendations that will ensure the quality of the joint following its official purpose. Analysis of the geometric parameters of pin conical joints for the first time allowed to determine the dependence of the height of the pin end protrusion above the surface of the connecting parts and the tolerance for this parameter, as well as to propose mathematical dependences for their determination. The presented dependencies can be used in practice for a reasonable calculation during the design of pin conical joints in pump nodes and in machine-building enterprises where such joints are used. For the first time, the determination of the tolerance for hole size for machining conical reamers is presented, and the formula for calculating this parameter is proposed, which is given in the recommendations for their use in machine building enterprises and products containing pin conical joints.
На основі геометричного аналізу області контакту штифтового конічного з’єднання встановлено параметри, щовпливаютьнатипконтактуотворуіштифта. Уперше встановлена та запропонована у вигляді формули залежність величини відхилення кута отвору під штифт від допусків на параметри розгорток конічних. У роботі як рекомендації конструктору для проєктування штифтових конічних з’єднань із конусністю 1:50 представлені графіки залежності відхилення кутів отвору та штифтів класів точності А і В від їхнього номінального значення. Також визначена сумарна відносна похибка відхилення кутів отвору та штифта від номінального значення кута для усіх стандартних значень діаметрів штифтових конічних з’єднань.
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