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Production of porous anorthite ceramics from mixtures of paper processing residues and three different clays are investigated. Suitability of three different clays such as enriched clay, commercial clay and fireclay for manufacturing of anorthite based lightweight refractory bricks was studied. Porous character to the ceramic was provided by addition of paper processing residues (PPR). Samples with 30-40 wt% PPR fired at 1200-1400• C contained anorthite (CaO·Al 2 O 3 ·2SiO 2 ) as major phase and some minor secondary phases such as mullite (3Al 2 O 3 ·2SiO 2 ) or gehlenite (2CaO·Al 2 O 3 ·SiO 2 ), depending on the calcite to clay ratio. Anorthite formation for all clay types was quite successful in samples with 30-40 wt% of paper residues fired at 1300• C. A higher firing temperature of 1400• C was needed for the fireclay added samples to produce a well sintered product with large pores. Gehlenite phase occurred mostly at lower temperatures and in samples containing higher amount of calcium (50 wt% PPR). Compressive strength of compacted and fired pellets consisting of mainly anorthite ranged from 8 to 43 MPa.

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a b s t r a c tIn this paper, the thermal behavior of hollow clay bricks made up of paper waste has been studied and their thermal performance has been optimized. On the one hand, both strength and thermal properties of different paper waste concentrations have been obtained by means of laboratory tests. Thermal conductivity of the microporous brick materials with additives produced in this study reduced from 0.68 W/m K to 0.39 W/m K compared with that of the sample without additives. On the other hand, the finite element method (FEM) has been applied to the nonlinear numerical thermal analysis of three different hollow bricks, including radiation and convection phenomena inside holes. Next, using the design of experiments (DOE) over the FEM models, several parameters such as the material conductivity, the convection and radiation properties and the mean brick temperature have been studied. In general, the thermal resistance is a nonlinear function that depends on the geometry of the recesses, the material properties and the temperature distribution. In all analyzed cases, minimizing the material thermal conductivity of bricks and decreasing the recesses surface radiation emissivity caused a lower thermal transmittance in the brick. Finally, the most important conclusions and the main findings of this research are exposed.