In this paper, an attempt is made to develop Quality Control Charts for monitoring the process mean based on Double Ranked Set Sampling (DRSS) rather than the traditional Simple Random Sampling (SRS). Considering a normal population and several shift values, the performance of the Average Run Length (ARL) of these new charts was compared with the control charts based on Ranked Set Sampling (RSS) and SRS with the same number of observations. It is shown that the new charts do a better job of detecting changes in process mean compared with SRS and RSS.Average run length, double median ranked set sampling, lower central limit, median double ranked set sampling, median ranked set sampling, ranked set sampling and upper central limit,
The combination of Shewhart control charts and an exponentially weighted moving average (EWMA) control charts to simultaneously monitor shifts in the mean output of a production process has proven very effective in handling both small and large shifts. To improve the sensitivity of the control chart to detect off-target processes, we propose a combined Shewhart-EWMA (CSEWMA) control chart for monitoring mean output using a more structured sampling technique, i.e. ranked set sampling (RSS) instead of the traditional simple random sampling. We evaluated the performance of the proposed charts in terms of different run length (RL) properties including average RL, standard deviation of the RL, and percentile of the RL. Comparisons of these charts with some existing control charts designed for monitoring small, large, or both shifts revealed that the RSS-based CSEWMA charts are more sensitive and offer better protection against all types of shifts than other schemes considered in this study.
A control chart is a graphical tool used for monitoring a production process and quality improvement. One such charting procedure is the Shewhart-type control chart, which is sensitive mainly to the large shifts. For small shifts, the cumulative sum (CUSUM) control charts and exponentially weighted moving average (EWMA) control charts were proposed. To further enhance the ability of the EWMA control chart to quickly detect wide range process changes, we have developed an EWMA control chart using the median ranked set sampling (RSS), median double RSS and the double median RSS. The findings show that the proposed median-ranked sampling procedures substantially increase the sensitivities of EWMA control charts. The newly developed control charts dominate most of their existing counterparts, in terms of the run-length properties, the Average Extra Quadratic Loss and the Performance Comparison Index. These include the classical EWMA, fast initial response EWMA, double and triple EWMA, runs-rules EWMA, the max EWMA with mean-squared deviation, the mixed EWMA-CUSUM, the hybrid EWMA and the combined Shewhart-EWMA based on ranks. An application of the proposed schemes on real data sets is also given to illustrate the implementation and procedural details of the proposed methodology.
Random causes are vital part of every process in manufacturing and nonmanufacturing environments, and these do not affect the product features. Special causes, on the other hand, come because of some burden(s) in a process and requires special attention; otherwise, it ruins the products excellence. Special causes are categorized into small, moderate, and large shifts and are handled by statistical quality control charts. The Shewhart control chart is well known for large shifts, while the cumulative sum and exponentially weighted moving average are more effective in detecting small to moderate shifts. However, in practice, many processes require the simultaneous monitoring of both the small to the large shifts. In this study, we have designed an adaptive EWMA for dispersion parameter in connection with Huber and Tukey's bisquare functions. The performance measures used in this study include average run length, extra quadratic loss, relative average run length, and performancecomparison index. We have observed that the study proposals are good competitors to the other counter parts for an efficient monitoring of shifts of varying amounts. An illustrative example using real data is given to demonstrate the implementation of the study proposal.
The examination of product characteristics using a statistical tool is an important step in a manufacturing environment to ensure product quality. Several methods are employed for maintaining product quality assurance. Quality control charts, which utilize statistical methods, are normally used to detect special causes. Shewhart control charts are popular; their only limitation is that they are effective in handling only large shifts. For handling small shifts, the cumulative sum (CUSUM) and the exponential weighted moving average (EWMA) are more practical. For handling both small and large shifts, adaptive control charts are used. In this study, we proposed a new adaptive EWMA scheme. This scheme is based on CUSUM accumulation error for detection of wide range of shifts in the process location. The CUSUM features in the proposed scheme help with identification of prior shifts. The proposed scheme uses Huber and Tukey bisquare functions for an efficient shift detection. We have used average run length (ARL) as performance indicator for comparison, and our proposed scheme outperformed some of the existing schemes. An example that uses real‐life data is also provided to demonstrate the implementation of the proposed scheme.
For an improved monitoring of process parameters, it is generally desirable to have efficient designs of control charting structures. The addition of Shewhart control limits to the cumulative sum (CUSUM) control chart is a simple monitoring scheme sensitive to wide range of mean shifts. To improve the detection ability of the combined Shewhart-CUSUM control chart to off-target processes, we developed the scheme using ranked set sampling instead of the traditional simple random sampling. We investigated the run length properties of the Shewhart-CUSUM with ranked set samples and compared their performance with certain established control charts. It is revealed that the proposed schemes offer better protection against different types of mean shifts than the existing counterparts including classical Shewhart, classical CUSUM, classical combined Shewhart-CUSUM, adaptive CUSUM, double CUSUM, three simultaneous CUSUM, combined Shewhart-weighted CUSUM, runs rules-based CUSUM and the mixed exponentially weighted moving average-CUSUM. Applications on real data sets are also given to demonstrate the implementation simplicity of the proposed schemes
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