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By shearing electrorheological (ER) fluids between two concentric cylinders, we show a reversible shear thickening of ER fluids above a low critical shear rate (<1 s(-1)) and a high critical electric field strength (>100 V/mm), which can be characterized by a critical apparent viscosity. Shear thickening and electrostatic particle interaction-induced interparticle friction forces are considered to play an important role in the origin of lateral shear resistance of ER fluids, while the applied electric field controls the extent of shear thickening. The electric-field-controlled reversible shear thickening has implications for high-performance electrorheological-magnetorheological fluid design, clutch fluids with high friction forces triggered by applying a local electric field, other field-responsive materials, and intelligent systems.

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Temporal phase unwrapping (TPU) is an essential algorithm in fringe projection profilometry (FPP), especially when measuring complex objects with discontinuities and isolated surfaces. Among others, the multi-frequency TPU has been proven to be the most reliable algorithm in the presence of noise. For a practical FPP system, in order to achieve an accurate, efficient, and reliable measurement, one needs to make wise choices about three key experimental parameters: the highest fringe frequency, the phase-shifting steps, and the fringe pattern sequence. However, there was very little research on how to optimize these parameters quantitatively, especially considering all three aspects from a theoretical and analytical perspective simultaneously. In this work, we propose a new scheme to determine simultaneously the optimal fringe frequency, phase-shifting steps and pattern sequence under multi-frequency TPU, robustly achieving high accuracy measurement by a minimum number of fringe frames. Firstly, noise models regarding phase-shifting algorithms as well as 3-D coordinates are established under a projector defocusing condition, which leads to the optimal highest fringe frequency for a FPP system. Then, a new concept termed frequency-to-frame ratio (FFR) that evaluates the magnitude of the contribution of each frame for TPU is defined, on which an optimal phase-shifting combination scheme is proposed. Finally, a judgment criterion is established, which can be used to judge whether the ratio between adjacent fringe frequencies is conducive to stably and efficiently unwrapping the phase. The proposed method provides a simple and effective theoretical framework to improve the accuracy, efficiency, and robustness of a practical FPP system in actual measurement conditions. The correctness of the derived models as well as the validity of the proposed schemes have been verified through extensive simulations and experiments. Based on a normal monocular 3-D FPP hardware system, our method enables high-precision unambiguous 3-D shape measurement with the highest fringe frequency up to 180 by using only 7 fringe patterns achieving a depth precision ∼ 38μm across a field of view of 400 × 300 × 400 mm.

The yield stress induced by external electric field generally of the order of kV mm −1 is an important parameter for an electrorheological (ER) fluid. An ultrahigh yield stress of over 100 kPa of a general ER fluid in a slow compressive flow under an electric field of less than 0.6 kV mm −1 has been achieved in this study, while its shear yield stress tested on a shear rheometer is only 0.6 kPa. A lower compressive velocity results in a higher yield stress under the same electric field. The large difference between the yield stresses is ascribed to the chain aggregation caused by the two-phase flow of liquid and particles during the slow compression. The viscous force acting on particles decreases as the compressive velocity increases, while the force acting from the neighboring particles to squeeze particles out increases. The increased particle-particle interaction established more interconnectivities among chain structures and greatly enhanced the yield strength of the ER fluid. The achieved result seems to deviate from the prediction of the Deborah number at a lower test velocity. The chain structure aggregation causing much longer relaxation times under slow compression has been employed to account for this deviation and the proper calculation of the Deborah number.

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Phase-shifting profilometry (PSP) based 3D shape measurement is well established in various applications due to its high accuracy, simple implementation, and robustness to environmental illumination and surface texture. In PSP, higher depth resolution generally requires higher fringe density of projected patterns which, in turn, lead to severe phase ambiguities that must be solved with additional information from phase coding and/or geometric constraints. However, in order to guarantee the reliability of phase unwrapping, available techniques are usually accompanied by increased number of patterns, reduced amplitude of fringe, and complicated post-processing algorithms. In this work, we demonstrate that by using a quad-camera multi-view fringe projection system and carefully arranging the relative spatial positions between the cameras and the projector, it becomes possible to completely eliminate the phase ambiguities in conventional three-step PSP patterns with high-fringe-density without projecting any additional patterns or embedding any auxiliary signals. Benefiting from the position-optimized quad-camera system, stereo phase unwrapping can be efficiently and reliably performed by flexible phase consistency checks. Besides, redundant information of multiple phase consistency checks is fully used through a weighted phase difference scheme to further enhance the reliability of phase unwrapping. This paper explains the 3D measurement principle and the basic design of quad-camera system, and finally demonstrates that in a large measurement volume of 200 mm × 200 mm × 400 mm, the resultant dynamic 3D sensing system can realize real-time 3D reconstruction at 60 frames per second with a depth precision of 50 μm.