Three-dimensional (3D) printing (also known as additive manufacturing) is an advanced manufacturing process that can produce complex shape geometries automatically from a three-dimensional computer-aided-design (CAD) model without any tooling, dies and fixtures. This automated manufacturing process has been applied to many diverse fields of industries today due to significant advantages of creating functional prototypes in reasonable build time with less human intervention and minimum material wastage. However, a more recent application of this technology towards the built environment seems to improve our traditional building strategies while reducing the need for human resources, high capital investments and additional formworks. Research interest in employing 3D printing for building and construction (B&C) has increased exponentially in the past few years. This paper reviews the latest research trends in the discipline by analysing publications from 1997 to 2016. Some recent developments for 3D concrete printing at the Singapore Centre for 3D Printing (SC3DP) are also discussed here. Finally, this paper gives a brief description of future work that can be done to improve both the capability and printing quality of the current systems.
The main advantage of 3D concrete printing (3DCP) is that it can manufacture complex, non-standard geometries and details rapidly using a printer integrated with a pump, hosepipe and nozzle. Sufficient speed is required for efficient and fast construction. The selected printing speed is a function of the size and geometrical complexity of the element to be printed, linked to the pump speed and quality of the extruded concrete material. Since the printing process requires a continuous, high degree of control of the material during printing, high performance building materials are preferred. Also, as no supporting formwork is used for 3DCP, traditional concrete cannot be directly used. From the above discussion, it is postulated that in 3DCP, the fresh properties of the material, printing direction and printing time may have significant effect on the overall load bearing capacity of the printed objects. The layered concrete may create weak joints in the specimens and reduce the load bearing capacity under compressive, tensile and flexural action that requires stress transfer across or along these joints.In this research, the 3D printed specimens are collected in different orientations from large 3DCP objects and tested for mechanical properties. For the materials tested, it is found that the mechanical properties such as compressive and flexural strength of 3D printed specimen are governed by its printing directions.
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