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The solid oxide cell is a basis for highly efficient and reversible electrochemical energy conversion. A single cell based on a planar electrolyte substrate as support (ESC) is often utilized for SOFC/SOEC stack manufacturing and fulfills necessary requirements for application in small, medium and large scale fuel cell and electrolysis systems. Thickness of the electrolyte substrate, and its ionic conductivity limits the power density of the ESC. To improve the performance of this cell type in SOFC/SOEC mode, alternative fuel electrodes, on the basis of Ni/CGO as well as electrolytes with reduced thickness, have been applied. Furthermore, different interlayers on the air side have been tested to avoid the electrode delamination and to reduce the cell degradation in electrolysis mode. Finally, the influence of the contacting layer on cell performance, especially for cells with an ultrathin electrolyte and thin electrode layers, has been investigated. It has been found that Ni/CGO outperform traditional Ni/8YSZ electrodes and the introduction of a ScSZ interlayer substantially reduces the degradation rate of ESC in electrolysis mode. Furthermore, it was demonstrated that, for thin electrodes, the application of contacting layers with good conductivity and adhesion to current collectors improves performance significantly.

In this study, APS and HVOF processes have been used to prepare alumina (Al 2 O 3 ) and magnesium spinel (MgAl 2 O 4 ) coatings designed for insulating applications. The electrical characteristics, i.e., dielectric strength and electrical resistance (electrical resistivity) were investigated using different methods: dielectric breakdown test, direct current (DC) measurements, and electrochemical impedance spectroscopy (EIS). The electrical resistance was measured at room temperature at different relative humidity (RH) levels (from 6% RH to 95% RH) as well as at 200°C. The coating microstructure, phase composition, and water vapor sorption were studied. Differences in the electrical insulating properties due to the different coating system characteristics are discussed. Of the coatings and conditions investigated in this study, the HVOF spinel coatings showed superior dielectric breakdown strength and electrical resistance stability at high humidity levels.

In this work the microstructural characteristics and electrical insulating properties of thermally sprayed alumina coatings produced by suspension-HVOF (S-HVOF) and conventional HVOF spray processes are presented. The electrical resistance at different relative air humidity (RH) levels (from 6 to 97% RH) and values of dielectric strength were investigated by direct current electrical resistance measurements, electrochemical impedance spectroscopy, and dielectric breakdown tests. Relationships between electrical properties and coating characteristics are discussed. At low humidity levels (up to 40% RH) the electrical resistivities of S-HVOF and HVOF coatings were on the same order of magnitude (10 11 XAEm). At a very high humidity level (97% RH) the electrical resistivity values for the S-HVOF coatings were in the range 10 7 -10 11 XAEm, up to five orders of magnitude higher than those recorded for the HVOF coating (orders of magnitude of 10 6 XAEm). The better electrical resistance stability of the suspension-sprayed Al 2 O 3 coatings can be explained by their specific microstructure and retention of a higher content of a-Al 2 O 3 . The dielectric strength E d of suspension-sprayed coatings was found to be 19.5-26.8 kVAEmm 21 for coating thicknesses ranging from 60 to 200 lm. These values were slightly lower than those obtained for conventional HVOF coatings (up to 32 kVAEmm 21 ). However, it seemed that the dielectric strength of conventionally sprayed coatings was more sensitive to the coating thickness (when compared with the values of E d determined for S-HVOF coatings) and varied to a greater extent (up to 10 kVAEmm 21) when the coating thickness varied in the range 100-200 lm.

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All solid-state batteries offer the possibility of increased safety at potentially higher energy densities compared to conventional lithium-ion batteries. In an all-ceramic oxide battery, the composite cathode consists of at least one ion-conducting solid electrolyte and an active material, which are typically densified by sintering. In this study, the reaction of the solid electrolyte Li1.3Al0.3Ti1.7(PO4)3 (LATP) and the active material LiNi0.6Co0.2Mn0.2O2 (NCM622) is investigated by cosintering at temperatures between 550 and 650 °C. The characterization of the composites and the reaction layer is performed by optical dilatometry, X-ray diffractometry, field emission scanning electron microscopy with energy dispersive X-ray spectroscopy, time-of-flight secondary ion mass spectrometry, as well as scanning transmission electron microscopy (STEM). Even at low sintering temperatures, elemental diffusion occurs between the two phases, which leads to the formation of secondary phases and decomposition reactions of the active material and the solid electrolyte. As a result, the densification of the composite is prevented and ion-conducting paths between individual particles cannot be formed. Based on the experimental results, a mechanism of the reactions in cosintered LATP and NCM622 oxide composite cathodes is suggested.