Gallium nitride is a compound semiconductor with a wide direct band gap (3.45 eV) and a large saturated electron drift velocity. Nearly all single-crystal thin films grown to date have been wurtzite (hexagonal) structure. Cubic GaN has the potential for higher saturated electron drift velocity and somewhat lower band gap. These properties could increase its applicability for high-frequency devices (such as impact ionization avalanche transit time diodes) as well as short-wavelength light emitting diodes and semiconductor lasers. This paper reports the growth of cubic phase single-crystal thin-film GaN using a modified molecular-beam epitaxy technique. A standard effusion cell was used for gallium, but to activate nitrogen gas prior to deposition, a microwave glow discharge was used. Auger electron spectroscopy showed a nominally stoichiometric GaN film. Transmission electron microscopy with selected area diffraction indicated the crystal structure to be zinc blende.

Transmission electron microscopy and KOH etching were used to determine the structure of the carrot defect in 4H-SiC epilayers. The defect consists of two intersecting planar faults on prismatic {11¯00} and basal {0001} planes. Both faults are connected by a stair-rod dislocation with Burgers vector 1∕n [101¯0] with n>3 at the crossover. A Frank-partial dislocation with b=1∕12[44¯03] terminates the basal fault.

Forward voltage instability, or Vf drift, has confounded high voltage SiC device makers for the last several years. The SiC community has recognized that the root cause of Vf drift in bipolar SiC devices is the expansion of basal plane dislocations (BPDs) into Shockley Stacking Faults (SFs) within device regions that experience conductivity modulation. In this presentation, we detail relatively simple procedures that reduce the density of Vf drift inducing BPDs in epilayers to <10 cm-2 and permit the fabrication of bipolar SiC devices with very good Vf stability. The first low BPD technique employs a selective etch of the substrate prior to epilayer growth to create a near on-axis surface where BPDs intersect the substrate surface. The second low BPD technique employs lithographic and dry etch patterning of the substrate prior to epilayer growth. Both processes impede the propagation of BPDs into epilayers by preferentially converting BPDs into threading edge dislocations (TEDs) during the initial stages of epilayer growth. With these techniques, we routinely achieve Vf stability yields of up to 90% in devices with active areas from 0.006 to 1 cm2, implying that the utility of the processes is not limited by device size.

Articles you may be interested inA method to determine fault vectors in 4H-SiC from stacking sequences observed on high resolution transmission electron microscopy images

The driving force of stacking-fault expansion in SiC p-i-n diodes was investigated using optical emission microscopy and transmission electron microscopy. The stacking-fault expansion and properties of the partial dislocations were inconsistent with any stress as the driving force. A thermodynamic free energy difference between the perfect and a faulted structure is suggested as a plausible driving force in the tested diodes, indicating that hexagonal polytypes of silicon carbide are metastable at room temperature.

The growth of large diameter silicon carbide (SiC) crystals produced by the physical vapor transport (PVT) method is outlined. Methods to increase the crystal diameters, and to turn these large diameter crystals into substrates that are ready for the epitaxial growth of SiC or other non homogeneous epitaxial layers are discussed. We review the present status of 150 mm and 200 mm substrate quality at Cree, Inc. in terms of crystallinity, dislocation density as well as the final substrate surface quality.

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Recent advances in PVT c-axis growth process have shown a path for eliminating micropipes in 4HN-SiC, leading to the demonstration of zero micropipe density 100 mm 4HN-SiC wafers. Combined techniques of KOH etching and cross-polarizer inspections were used to confirm the absence of micropipes. Crystal growth studies for 3-inch material with similar processes have demonstrated a 1c screw dislocation median density of 175 cm-2, compared to typical densities of 2x103 to 4x103 cm-2 in current production wafers. These values were obtained through optical scanning analyzer methods and verified by x-ray topography.