Argonne National Laboratory (ANL), working with the FreedomCAR Partnership, maintains the hybrid vehicle simulation software, Powertrain System Analysis Toolkit (PSAT). The importance of component models and the complexity involved in setting up optimized control laws require validation of the models and control strategies. Using its Advanced Powertrain Research Facilities (APRF), ANL thoroughly tested the 2004 Toyota Prius to validate the PSAT drivetrain. In this paper, we will first describe the methodology used to quality check test data. Then, we will explain the validation process leading to the simulated vehicle control strategy tuning, which is based on the analysis of the differences between test and simulation.Finally, we will demonstrate the validation of PSAT Prius component models and control strategy, using APRF vehicle test data.

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