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The next generation of the Volt vehicle with the new “Voltec” extended-range propulsion system was introduced into the market in 2016. The second-generation Volt’s powertrain architecture provides five modes of operation, including two electric vehicle operations and three extended-range operations. Vehicle testing was performed on a chassis dynamometer set within a thermal chamber at the Advanced Powertrain Research Facility at Argonne National Laboratory. The study first focused on assessing the improvement of the new Voltec system by comparing the system efficiency with the previous system. Second, control behavior and performance were analyzed under normal ambient temperature to understand the supervisory control strategy on the Voltec system based on the test data. The analysis focused on the engine on/off strategy, powertrain operation mode, energy management, and engine operating conditions. Third, test data from the control analysis were used to summarize the vehicle control logic.

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Laboratory and on-road vehicle evaluation is conducted on four vehicle models to evaluate and characterize the impacts to fuel economy of real-world auxiliary loads. The four vehicle models in this study include the Volkswagen Jetta TDI, Mazda 3 i-ELOOP, Chevrolet Cruze Diesel, and Honda Civic GX (CNG). Four vehicles of each model are included in this; sixteen vehicles in total. Evaluation was conducted using a chassis dynamometer over standard drive cycles as well as twelve months of on-road driving across a wide range of road and environmental conditions. The information gathered in the study serves as a baseline to quantify future improvements in auxiliary load reduction technology. The results from this study directly support automotive manufacturers in regards to potential "off-cycle" fuel economy credits as part of the Corporate Average Fuel Economy (CAFE) regulations, in which credit is provided for advanced technologies in which reduction of energy consumption from vehicle auxiliary loads can be demonstrated. The observed on-road auxiliary load varied from 135 W to over 1200 W across a wide range of ambient conditions and utilization patterns. The annual average auxiliary load varied across vehicle models from 310 W to 640 W. Ambient temperature was the most predominant factor to impact auxiliary load since air conditioner (A/C) operation is prevalent at high ambient temperature and heating system operation is prevalent at cold ambient temperatures. Additionally the impact of auxiliary load on vehicle fuel economy was determined to be typically between 7.5% and 18% of the fuel consumed during onroad operation of the four vehicle models in this study. During dynamometer testing, auxiliary loads were captured from several key locations along the low-voltage bus, including the alternator output, the low-voltage battery, and select other locations dependent upon the vehicle configuration. Dynamometer testing was then conducted on both certification and custom constant-speed drive cycles at three ambient temperatures (-7 o C, 23 o C, as well as 35 o C with 850 W/m 2 of solar emulation). This instrumentation and test methodology provides an accurate understanding of the energy use by the accessory system from these four vehicle technologies. This paper details and discusses the dynamometer and on-road evaluation results of the auxiliary load from the sixteen vehicles over the twelve month period.