A position tracking control system is implemented by utilizing parallel-connected on/off valve series. The pulse code modulation method is used to achieve stepwise flow control and four valve series, each having four two-way solenoid valves, are used. A cost function based controller is used to control simultaneously and independently flow paths from supply to cylinder chambers and from chambers to tank. It is shown that controllability can be improved especially at low velocities by allowing three or four valve series to be open simultaneously instead of using classical inflowoutflow control.
This article presents digital fluid power as a new branch of fluid power which offers high potential for innovative solutions. The variety of digital concepts is quite large and digital concepts have long been successfully applied in low-power applications. Research and development is now becoming more intensive, being undertaken by several research groups and also more and more in industry. First applications will be brought to industry soon. A successful application requires new components, a sound understanding of system and new control principles.
Digital hydraulic valve system is a new kind of hydraulic control valve assembly, which has potential to save energy and improve performance of valve controlled actuators. The typical digital valve system has 4-6 parallel connected on/off valves per control edge totaling 16-24 valves in the four-way valve configuration. The flow capacities of the parallel connected valves are set according to the powers of two such that it is possible to achieve 2 N different flow rates with N valves. An alternative approach is to use equally sized valves, which means that N parallel connected valves give only N+1 different flow rates. This approach has several benefits, but the number of valves becomes very large. This paper shows that it is possible to implement valve assembly having 128 miniaturized valves, such that it can be installed instead of traditional CETOP3 servo or proportional valve. Careful electromagnetic optimization and mechatronic design are used together with novel manufacturing methods and new type of power electronics. The prototype is build and experimentally studied and results show that the performance of this kind of digital valve system is superior to traditional four-way control valves in terms of response time and fault tolerance.
Commonly used hydraulic cylinders have a piston and a piston rod. The piston divides the inside of the cylinder in two chambers and pressures which affect how the piston generates the linear motion. Use of distributed valve system enables several control modes in a system of this type because different control edges can be controlled independently. These control modes can be used for decreasing energy consumption and improving controllability. The traditional hydraulic cylinder has only a limited number of control modes, but by utilizing a multi-chamber cylinder the number of control modes can be increased. In this paper, a three-chamber cylinder is studied using measurements and simulations. The control of the cylinder is presented and measurements are done in a 1-DOF boom mock-up to show the operation of the system in practice. A simulation model is built to investigate further the energy saving capability of the system. The studies show that losses can be significantly reduced by replacing traditional cylinder drives with multi-chamber cylinders.
This study proposes a novel digital hydraulic valve system using multiple equal size on/off valves and a circulating switching control, with an aim to increase the resolution and the linearity of the digital hydraulic valve systems. The solution is founded on the equal coded valve system concept which represents a recent development in the digital hydraulic valve technology. The circulating switching control algorithm is used to overcome nonlinearities occurring in the typical noncirculating switching control and to decrease the operating frequency of single on/off valves. As a result, a substantial improvement in tracking control performance is demonstrated with 8 + 8 parallel connected valves. The results verify that compact, robust, and high-performance valve control can be realized.
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