This paper presents WorkCellSimulator, a software platform that allows to manage an environment for the simulation of robot tasks. It uses the most advanced artificial intelligence algorithms in order to define the production process, by controlling one or more robot manipulators and machineries present in the work cell. The main goal of this software is to assist the user in defining customized production processes which involve specific automated cells. It has been developed by IT+Robotics, a spin-off company of the University of Padua, founded in 2005

In this paper, an automatic optical inspection system for checking the sequence of colored wires in electric cable is presented. The system is able to inspect cables with flat connectors differing in the type and number of wires. This variability is managed in an automatic way by means of a self-learning subsystem and does not require manual input from the operator or loading new data to the machine. The system is coupled to a connector crimping machine and once the model of a correct cable is learned, it can automatically inspect each cable assembled by the machine. The main contributions of this paper are: (i) the self-learning system; (ii) a robust segmentation algorithm for extracting wires from images even if they are strongly bent and partially overlapped; (iii) a color recognition algorithm able to cope with highlights and different finishing of the wire insulation. We report the system evaluation over a period of several months during the actual production of large batches of different cables; tests demonstrated a high level of accuracy and the absence of false negatives, which is a key point in order to guarantee defect-free productions

This paper presents a system for checking connectors while cables are being crimped to them. The system verifies that the wires color sequence is correct: an accurate color analysis technique has then been developed, in order to discriminate between similar colors, and filter noise factors

This paper presents a motion optimization system for an industrial quality inspection process where a vision device coupled with a manipulator robot arm is able to perform quality and completeness inspection on a complex solid part. In order to be deployed in an industrial production plant, the proposed system has been engineered and integrated as a module of an offline simulator, called WorkCellSimulator, conceived to simulate robot tasks in industrial environments. The novelty of the paper concerns the introduction of time constraints into the motion planning algorithms. Then, these algorithms have been deeply integrated with artificial intelligence techniques in order to optimize the inspection cycle time. This integration makes the application suitable for time-constrained processes like, e.g., autonomous industrial painting or autonomous thermo-graphic detection of cracks in metallic and composite materials