Extrusion processes are widely used in industries that aim to produce advanced solutions for increasingly sophisticated demands in the plastic, food, and pharmaceutical sectors. Though the process has been in use since the 1930s, limited information is available on the analytical computation of extrusion. Generally, production has been carried out based on empirical experience and trial-and-error approaches. The development of industrial operations is, however, best addressed by modelling the processes involved, and the flow of polymer melts and fibers in extruders has been subjected to some previous studies. Also included an overview of design of a die as well as challenges in sheet/film production. This article systematically and critically reviews the literature related to the process design, machine design, process parameters, flow models, and flow analysis of extrusion with a focus on modelling the extrusion of composite materials.
Reuse of materials is a significant global goal that contributes to sustainable development. Polymer-specific plastic identification from the waste stream is examined in this study to achieve environmentally optimistic reuse of plastic material in secondary applications. Two diverse waste streams, 86.11 kg of construction and demolition waste (CDW) plastic and 57.74 kg of mechanically sorted plastic, were analyzed by using a handheld tool whose identification technology was based on the near-infrared spectrum. The study indicates a significant effect of human and single fraction on manual separation. The polymer composition in the plastic waste stream varied depending on the source, but the most common plastic grades, polypropylene (PP) and polyethylene (PE), were represented in every waste stream. The waste stream also included unidentified and unfavorable wastes, which indicates that identification of the plastic fractions is needed and more studies should be done in this field in the future.
The European Commission's ambitious construction and demolition waste (CDW) material recovery target has placed pressure on Finland to increase its CDW material recovery rate. It has been identified that using CDW fractions, e.g. waste wood, plastic, mineral wool and plasterboard, as raw materials for wood polymer composites (WPCs) may help in reaching the CDW material recovery target. The objectives of this study were to assess the environmental impacts of WPC production using specific CDW fractions, namely wood, plastic, plasterboard and mineral wool, as raw materials, and to compare these impacts with the baseline situation where these CDW fractions are treated with conventional waste treatment methods such as landfilling and incineration. The study focused primarily on the depletion of fossil hydrocarbons and climate change. The results indicate that, when compared to the baseline situation, the environmental impacts of CDW management can be decreased when CDW fractions are used in WPC production. By substituting WPCs for plastic or aluminium, considerable environmental benefits can be achieved in terms of the aforementioned impact categories. Due to the differences in the physical and mechanical properties of WPCs compared to plastic and aluminium, WPCs cannot necessarily substitute them in a mass-based ratio of 1:1. This was acknowledged in the study by identifying minimum substitution rates for different materials. For instance, the produced WPCs should substitute at least 6% of plastic and 8% of aluminium in order to decrease the impact on climate change compared to the advanced waste management scenario. Therefore, in applications where WPCs can be used as a substitute for these materials, WPC product design and development should be prioritised.
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