This study examined the effect of type of wood fibre source on the physical and mechanical properties of wood fibre-polypropylene composites. Wood flour, fibres of heattreated wood and pellets were used as sources of wood fibres in the manufacturing process. All studied wood fibre-polypropylene composites were made from 75% wood, 22% recycled polypropylene (PP) and 3% maleated polypropylene (MAPP). Wood fibrepolypropylene composites were compounded in a conical twin-screw extruder. Water absorption and thickness swelling were studied. Mechanical properties of the composites were characterised by tensile, flexural, and impact testing. Micromechanical deformation processes were investigated using scanning electron microscopy done on the fractured surfaces of broken samples. The durability of composites exposed to three accelerated cycles of water immersion, freezing and thawing was examined. The results showed that the density of the composites was a key factor governing water absorption and thickness swelling. A significant improvement in tensile strength, flexural strength, and Charpy impact strength was observed for composites reinforced with heat-treated fibre compared to composites reinforced with pellets and especially to wood flour reinforced composites. The flexural strength and dimensional stability performance reduced after exposure to freezethaw cycling for all composites, but the degree of these changes was dependent on the wood fibre source.
Five mineral fillers were tested for woodÁplastic composites (WPCs): calcium carbonate, two different types of wollastonite, soapstone and talc. The impact of the fillers on the mechanical properties of the composites was studied. The experiments included bending tests, tensile tests, Brinell hardness and scanning electron microscopy experiments. The amount of wood, mineral and plastic (polypropylene) was kept steady. Only the mineral type was changed during the tests. A control sample without any mineral added was also manufactured. The mineral addition improved the tensile strength of the WPCs. The hardness of the composite was also improved when the minerals were added, and along with the increasing mineral hardness, the hardness of the composite increased. The wollastonite acicular shape was crushed during the manufacturing process, so the phase of the process in which the minerals are added requires careful consideration.
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