Turning experiments were carried out on AA 7075/SiC composite workpiece in dry and spray cooling environments based on L16 Taguchi design of experiments. Multiple performance optimization of process parameters was performed using grey relational analysis. The performance characteristics considered were average surface roughness, cutting tool temperature and material removal rate. Uncoated carbide inserts were used for machining the workpiece in a high speed precision lathe. A grey relational grade obtained from grey relational analysis was used to optimize the process parameters. Optimal combination of process parameters was then determined by the Taguchi method using the grey relational grade as the performance index. Experimental results indicated that the turning in spray cooling environment was beneficial compared to that in dry environment for the quality response characteristics under consideration. Analysis of variance showed that feed was the most significant parameter for the multiple performance characteristics during turning in both the environments.

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The characteristics of flow over a square cylinder in the vicinity of a plane stationary wall have been numerically investigated. 2D time-dependent incompressible flow at low-Reynolds numbers of 100 and 200 has been calculated using the finite volume method. CFRUNS scheme is used for pressure-velocity coupling in numerical calculation. The authors have tried to make an attempt to analyze the features of the complex flow field through flow streamlines and the vorticity contours. The impact of the gap between the cylinder and the plane wall upon flow pattern behavior is also studied. An intense interaction between vorticity in the boundary layer generated over the plane wall and the vorticity associated with the shear layer emanating from the separation points on the cylinder surface has been observed producing a very complex flow field in the cylinder wake and the gap between the cylinder and the wall.