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Abstract.Reactive extrusion is a cost-effective and environmentally-friendly method to produce new materials with enhanced performance properties. At present, reactive extrusion allows in-situ polymerization, modification/functionalization of polymers or chemical bonding of two (or more) immiscible phases, which can be carried out on commonly used extrusion lines. Although reactive extrusion has been known for many years, its application for processing of bio-based polymer blends and composites is a relatively new direction of scientific research. This work presents a literature review on recent advances in the processing of bio-based polymer blends and composites via reactive extrusion. We described compatibilization mechanisms for different types of biodegradable polymeric materials based on: (i) aliphatic polyesters, (ii) aliphatic polyesters/starch and (iii) aliphatic polyester/natural rubber systems. A special attention was focused on conventional and dynamic cross-linking of bio-based polymer blends and composites as an effective way to prepare new materials with unique properties e.g. biodegradable thermoplastic elastomers or shape-memory materials. Advantages and limitations affecting future trends in development of biodegradable polymer blends and composites reactive extrusion are also discussed.

Environmentally-friendly microwave heating is increasingly used in polymer chemistry and technology. The selectivity and highly efficiency in the heat transfer present a huge advantage in systems based on recycling, improving their productivity and economic competitiveness. In case of the industrial recycling of waste rubbers, especially end-of-life tires, microwave-induced devulcanization and pyrolysis are nowadays considered as promising approaches. This work aims to report the recent progress in microwave treatments of vulcanized rubbers with different compositions. Special attention is focused on the correlation between microwave processing parameters and devulcanization/pyrolysis efficiency, which have a significant impact on the structure-property relationships of the obtained products. Moreover, the main challenges affecting the future of the industrial application of the microwave technology in rubber recycling are also discussed.

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Brewers' spent grain (BSG) and ground tire rubber (GTR) were applied as low-cost hybrid reinforcement natural rubber (NR). The impact of BSG/GTR ratio (in range: 100/0, 75/25, 50/50, 25/75 and 0/100 phr) on processing and performance properties of highly filled natural rubber composites was evaluated by oscillating disc rheometer, Fourier-transform infrared spectroscopy, thermogravimetric analysis, scanning electron microscopy, swelling behavior, tensile tests and impedance tube measurements. It was found that increasing content of GTR in NR/BSG/GTR composites accelerate crosslinking reactions during their preparation, which resulted in decrease of scorch time and optimal cure time. Simultaneously, higher content of GTR filler in NR/BSG/GTR composites significantly improved their physico-mechanical, thermal, morphological and acoustical properties. This indicates better compatibility between natural rubber matrix and GTR than with BSG, which is related to correlation between two factors. First factor is obvious differences in particles size and polarity of GTR and BSG, which affected physical interactions into phase boundary between NR matrix and BSG/GTR hybrid reinforcement. Second factor is possible migration of unreacted curing additives and carbon black particle from GTR filler to NR matrix, which played a significant role on processing and final properties of NR/BSG/GTR composites.

Ground tire rubber (GTR) was reclaimed and modified with 10 phr of ethylene-vinyl acetate copolymer via low-temperature extrusion process. Processing, physico-mechanical properties, volatile organic compounds emission, and recycling possibility were investigated. In order to better understand the impact of used modifiers, their efficiency was compared with trans-polyoctenamer, which is an additive that is commercially dedicated to waste rubber recycling. The results showed that a relatively small amount of ethylene-vinyl acetate copolymer improves the mechanical properties of modified reclaimed GTR and also allows further recycling by multiple processing without the deterioration of performance after three cycles.

Ground tire rubber (GTR) was mechano-chemically modified with road bitumen 160/220 and subsequently treated using a microwave radiation. The combined impact of bitumen 160/220 content and microwave treatment on short-term devulcanization of GTR was studied by thermal camera, wavelength dispersive X-ray fluorescence spectrometry (WD-XRF), static headspace, and gas chromatography-mass spectrometry (SHS-GC-MS), thermogravimetric analysis combined with Fourier transform infrared spectroscopy (TGA-FTIR), oscillating disc rheometer and static mechanical properties measurements. The obtained results showed that bitumen plasticizer prevents oxidation of GTR during microwave treatment and simultaneously improves processing and thermal stability of obtained reclaimed rubber.

Ground tire rubber (GTR) was processed using an auto-thermal extrusion as a prerequisite to green reclaiming of waste rubbers. The reclaimed GTR underwent a series of tests: thermogravimetric analysis combined with Fourier-transform infrared spectroscopy (TGA-FTIR), scanning electron microscopy (SEM), Fourier-transform infrared spectroscopy (FTIR), and static headspace and gas chromatography-mass spectrometry (SHS-GC-MS) in order to evaluate the impact of barrel heating conditions (with/without external barrel heating) on the reclaiming process of GTR. Moreover, samples were cured to assess the impact of reclaiming heating conditions on curing characteristics and physico-mechanical properties. Detailed analysis of the results indicated that the application of auto-thermal extrusion is a promising approach for the sustainable development of reclaiming technologies.