• An ergonomic seat or bed must be capable of supporting optimally and evenly the user's body for sustained periods of time. The objective of the performed investigations was to ascertain the impact of natural ag-
This paper presents an approach to the design of an upholstered furniture frame using the finite element method and empirical studies. Three-dimensional discrete models of upholstered furniture frames were developed taking into account orthotropic properties of solid pine wood (Pinus sylvestris L.) without and with details strengthening their structure in the form of glue joints and upholstery staples. Using the CAE Autodesk Inventor Nastran finite element method, linear static analyses were performed by simulating normative loading. The finite element method was performed considering the experimentally determined stiffness coefficients of the PCAC adhesive and staple joints. As a result, stress, displacement, and equivalent strain distributions were obtained for upholstered furniture frame models with stapled corner joints. The deformation and strength behavior of the upholstered furniture frames was improved by reinforcing with a wood strip. A new approach to the design of upholstered furniture frame frames using the FEM method with stapled component connections was developed and tested. The results of the study can be applied in the optimization of upholstered furniture construction.
A robotization of assembly is the real implementation of Industry 4.0 in the furniture industry. The robotization objective is to obtain favorable values of production process parameters (performance, productivity, quality) and to improve human wellbeing at work. Our aim was to present and compare the quality parameters of a selected furniture production process, performed in a very long series, containing more than 30 thousand products. The analysis included the results of the long-term measurements of the quality level of upholstery frames produced by the modified and improved, on the basis of operational conclusions, robotized line for the serial production of upholstery frames and by the simultaneously used nonrobotic line for assembly of frames of the same construction. The results obtained show that robotized assembly leads to a much lower percentage of defective products than in the case of the nonrobotic technology, the causes and types of defects in the products are also different, and it is easier to prevent these defects and remove them. The cognitive findings identified problems and challenges, not found in traditional technologies, caused by the using of manufacturing robots in furniture production.
This paper presents the strength properties of wooden trusses. The proposed solutions may constitute an alternative to currently produced trusses, in cases when posts and cross braces are joined with flanges using punched metal plate fasteners. Glued carpentry joints, although requiring a more complicated manufacturing process, on the one hand promote a more rational utilisation of available structural timber resources, while on the other hand they restrict the use of metal fasteners. The results of the conducted analyses show that the proposed solutions at the current stage of research are characterised by an approx. 30% lower static bending strength compared to trusses manufactured using punched metal plate fasteners. However, these solutions make it possible to produce trusses with load-bearing capacities comparable to that of structural timber of grade C24 and stiffness slightly higher than that of lattice beams manufactured using punched metal plate fasteners. The strength of wooden trusses manufactured in the laboratory ranged from nearly 20 N/mm2 to over 32 N/mm2. Thus, satisfactory primary values for further work were obtained.
Machine processing parameters, including the feed speed and the working speeds of tools, are determined by: the minimum demand for material in a specific branch of the furniture industry, the expected quality, as well as the form and type of wood processed. Due to the considerable diversity of physical and mechanical properties of raw wood there are high demands concerning process and machine individualisation in technology planning. Setting the right processing parameters is necessary to make high-quality semi-finished and finished products. In order to increase the precision of machining specialised tool and transport systems need to be used. At the same time, the increase in the required production efficiency is inversely correlated with the individual characteristics of the raw material and the desired indicators of the quality of products. A harmonised level of these parameters is the main assumption in the selection of machine tools and auxiliary devices. The analyses conducted in this study showed that there are numerous variables in methods of selecting machines and devices for raw wood processing. When selecting machining systems, enterprises should use a system of weights to indicate which elements (quality and dimensions or efficiency) are of primary importance for them.
Design of a snap connector to connect panel elements. The aim of this study was to design, manufacture and verify the tensile strength of a prototype snap connector to be used to connect panel elements. Firstly, analyses were conducted on solutions of commercially available designs for connectors invisible from the cabinet’s outside and those with minimized visibility. While searching for the best concept of connector design, three proposals were prepared, of which – after thorough analysis of design – one concept was selected. In the next step, the adopted solution was improved so that the connector met the previously formulated design requirements. In the course of further analyses, the causes and effects of failure were verified in order to limit or eliminate potential defects. In the next stage of the study, numerical calculations were conducted for the nut and the connector, concerning tensile strength, using the Autodesk Simulation Multiphysics program. After a prototype connector was manufactured, tensile strength tests were conducted on the connector using a strength testing machine. Experiments verified the correctness of the developed design in terms of geometry and the physico-mechanical properties of materials of individual elements, and resulted in possible changes proposed in the design of the final connector product.
An upholstery frame is an element of upholstery furniture, which is heavily loaded with forces. Critical to the quality of the frame is the load capacity of the connections of its structure elements. Moreover an important issue is the repeatability of the suitable strength in the whole production batch. Tested wooden frame joints were made with glue and staples. The goal of our study was to compare the strength of the joints made by a man and by a robot in industrial mass production. The laboratory test was done on an universal testing machine which measure the stress–strain characteristics showing the yield behaviour of test samples. The results show that a “robotic technology” gives slightly higher strength values than the manual production. It was also observed that the force value distributions in compared two series of samples have different nature in the both technologies. Based on the observation of the technologies and based on the analysis of the research results, it was found that the reason for this is the greater constancy of technological parameters in robotic production (in the described case, the bigger variability of the strength of connections made by man was caused by the different exposure time of the adhesive to drying, while in “robotic” production gluing, was done in the same throughout the long production series).
Moisture swelling and shrinkage of pine wood and susceptibility to robotic assembly of furniture elements. Background and Objectives. Processing technology, storage conditions and wood properties affect the actual dimensions of wooden elements. It was decided to experimentally check how the dimensions of samples, made of the selected wood species, will change under the influence of different storage conditions, typical for industrial environments. And especially how these changes will affect the susceptibility to assembly of upholstery frame rails that form a box joint. Materials and Methods. The tests were performed on three series of rails made of Scotch pine wood. Each tested series consisted of 12 elements. First, the five dimensions forming the box joint were measured. Then, each series was exposed to different conditions: in the industrial hall (air of RH = 29-48% and t = 16-24°C), in the compressor room (RH = 24-51%, t = 13-27°C) and outside in a covered shed (RH = 20-50%, t = 3-23°C). After 35 days the dimensions were measured again. Results. It was found that the average moisture content decreased and the dimensional deviations increased in the samples stored in the production hall and in the compressor room. In samples stored outside, the mean moisture content did not change, but the dimensional deviations increased significantly. Discussion. The storage of wooden elements increases the deviations from assigned dimensions. Exposure to repeated changes in moisture content and ambient temperature, even without changing the final moisture content of the elements, results in greater dimensional changes than storage under more stabilized conditions that reduce wood moisture content. Conclusions. The shrinkage and swelling of wood due to changes in its moisture content are not fully reversible, therefore, apart from maintaining the appropriate temperature and air humidity during storage, it is important to keep these conditions unchanged.
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