Vinasse is the main liquid waste of the ethanol industry and its valorization by a bioprocess as a substrate for production of a value-added product contributes to the ethanol process. This work aimed to study the possibility to use vinasse for poly(3-hydroxybutyrate) (PHB) production by Cupriavidus necator. The growth of C. necator was evaluated using different vinasse concentrations and no inhibitory effect was observed. Cultivations in a bioreactor were carried out with pure vinasse, vinasse with nitrogen and vinasse with nitrogen and mineral salts. The best values of total biomass (5.1 g.L-1) and PHB (26% of total biomass) were obtained in the cultivation with nitrogen and salts added. The results indicated that vinasse could be used for PHB production. However, vinasse should be used in association with another substrate, aiming to improve the production. This is the first report on vinasse valorization for PHB production by C. necator.
Among approaches applied to obtain high productivity and low production costs in bioprocesses are high cell density and the use of low cost substrates. Usually low cost substrates, as waste/agroindustrial residues, have low carbon concentration, which leads to a difficulty in operating bioprocesses. Real time control of process for intracellular products is also difficult. The present study proposes a strategy of repeated fed-batch with cell recycle to attain high cell density of Cupriavidus necator and high poly(3-hydroxybutyrate) (P(3HB)) productivity, using a substrate with low carbon source concentration (90 g l(-1)). Also, the use of the oxygen uptake rate data was pointed out as an on line solution for process control, once P(3HB) is an intracellular product. The results showed that total biomass (X), residual biomass (Xr) and P(3HB) values at the end of the culture were 61.6 g l(-1), 19.3 g l(-1) and 42.4 g l(-1) respectively, equivalent to 68.8 % of P(3HB) in the cells, and P(3HB) productivity of 1.0 g l(-1) h(-1). Therefore, the strategy proposed was efficient to achieve high productivity and high polymer content from a medium with low carbon source concentration.
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