Low-cost solar technologies such as perovskite solar cells are not only required to be efficient, but durable too, exhibiting chemical, thermal and mechanical stability. To determine the mechanical stability of perovskite solar cells, the fracture resistance of a multitude of solution-processed organometal trihalide perovskite films and cells utilizing these films were studied. The influence of stoichiometry, precursor chemistry, deposition techniques, and processing conditions on the fracture resistance of perovskite layers was investigated. In all cases the perovskites offered negligible resistance to fracture failing cohesively below 1.5 J/m 2 . The solar cells studied featured these perovskites and a variety of organic and inorganic charge transporting layers and carrier-selective contacts. These ancillary layers were found to significantly influence the overall mechanical stability of the perovskite solar cells and were repeatedly the primary source of mechanical failure, failing at values below those measured for the isolated fragile perovskite films. A detailed insight into the nature of perovskite and perovskite solar cell fracture is presented and the influence of grain size, device architecture, deposition techniques, environmental variables, and molecular additives on these fracture processes is reported. Understanding the influence of materials selection, deposition techniques and processing variables on the mechanical stability of perovskite solar cells is a crucial step in their development.

Heating-assisted deposition is an industry-friendly scalable deposition method. This manufacturing method is employed together with slot die coating to fabricate perovskite solar cells via a roll-to-roll process. The feasibility of the method is demonstrated after initial testing on a rigid substrate using a benchtop slot die coater in air. The fabricated solar cells exhibit power conversion efficiencies (PCEs) up to 14.7%. A nonelectroactive polymer additive is used with the perovskite formulation and found to improve its humidity tolerance significantly. These deposition parameters are also used in the roll-to-roll setup. The perovskite layer and other solution-processed layers are slot die-coated, and the fabricated device shows PCEs up to 11.7%, which is the highest efficiency obtained from a fully roll-to-roll processed perovskite solar cell to date.

No abstract