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Individual carbon nanotube (CNT) field emission characteristics present a number of advantages for potential applications in electron microscopy and electron beam lithography. Mechanical and electrical reliability of individual CNT cathodes, however, remains a challenge and thus device integration of these cathodes has been limited. In this work, we present an investigation into the reliability issues concerning individual CNT field emission cathodes. We also introduce and analyze the reliability of a novel individual CNT cathode. The cathode structure is composed of a multi-walled carbon nanotube (MWNT) attached by Joule heating to a nickel-coated Si microstructure. The junction of the CNT and the Si microstructure is mechanically and electrically robust to withstand the strong electric field conditions that are typical for field emission devices. An optimal Ni film coating of 25 nm on the Si microstructure is required for mechanical and electrical stability. Experimental current-voltage data for the new cathode structure definitively demonstrates carbon nanotube field emission. Additionally, we demonstrate that our new nanofabrication method is capable of producing sophisticated cathode structures that were previously not realizable, such as one consisting of two parallel MWNTs, with highly controlled CNT lengths with 40 nm accuracy and nanotube-to-nanotube separations of less than 10 µm.

We report the effect of cathode structure on the field emission properties of individual carbon nanotubes. Experimental field emission data are obtained for two well-defined cathode structures: a multi-walled carbon nanotube (MWNT) attached to an etched Ni metal wire and a MWNT attached to a flat Ni-coated Si microstructure. We observed different macroscopic turn-on fields of 1.6 and 2.5 V µm−1, respectively, for the aforementioned experimental structures. This effect is investigated by detailed finite element analysis. We demonstrate that the geometry of the cathode structures significantly affects the microscopic tip field, leading to different turn-on voltages and field distributions for such individual MWNT emitters. Simulations show that changing the support geometry from a hemispherically capped shank to a cylindrical shank produces an increase in the macroscopic threshold field of 0.91 V µm−1. This effect is further investigated by varying the support radius from 0.5 to 30 µm for a cylindrically shaped support structure. The results show that such a variation in the radius of the support structure produces an increase in the macroscopic turn on field from 0.72 to 5.89 V µm−1. We also report quantitative evidence for the nonlinear relationship between the field enhancement factor as a function of support structure radius for nanostructures of three different aspect ratios.

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We report the stimulation, recording, and voltage clamp of muscle fibers using a 30 nm diameter single multiwalled carbon nanotube electrode (sMWNT electrode) tip. Because of the lower access resistance, the sMWNT electrode conducts extracellular and intracellular stimulation more efficiently compared to glass micropipettes. The sMWNT electrode records field potentials and action potentials and performs whole cell voltage clamping of single fibers.

Identifying the neurophysiological basis underlying learning and memory in the mammalian central nervous system requires the development of biocompatible, high resolution, low electrode impedance electrophysiological probes; however, physically, electrode impedance will always be finite and, at times, large. Herein, we demonstrate through experiments performed on frog sartorius muscle that single multi-walled carbon nanotube electrode (sMWNT electrode) geometry and placement are two degrees of freedom that can improve biocompatibility of the probe and counteract the detrimental effects of MWNT/electrolyte interface impedance on the stimulation efficiency and signal-to-noise ratio (SNR). We show that high aspect ratio dependent electric field enhancement at the MWNT tip can boost stimulation efficiency. Derivation of the sMWNT electrode's electrical equivalent indicates that, at low stimulus voltage regimes below 1 V, current conduction is mediated by charge fluctuation in the double layer obviating electrolysis of water, which is potentially toxic to pH sensitive biological tissue. Despite the accompanying increase in electrode impedance, a pair of closely spaced sMWNT electrodes in a two probe (bipolar) configuration maintains biocompatibility and enhances stimulation efficiency and SNR compared to the single probe (unipolar) configuration. For stimulus voltages below 1 V, the electrical equivalent verifies that current conduction in the two probe configuration still proceeds via charge fluctuation in the double layer. As an extracellular stimulation electrode, the two sMWNT electrodes comprise a current dipole that concentrates the electric field and the current density in a smaller region of sartorius; consequently, the bipolar configuration can elicit muscle fiber twitching at low voltages that preclude electrolysis of water. When recording field potentials, the bipolar configuration subtracts the potential between two points allowing for the detection of higher signal amplitudes. As a result, SNR is improved. These results indicate that use of the high aspect ratio MWNT in a bipolar configuration can achieve a biocompatible electrode that offers enhanced stimulation efficiency and higher SNR.

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We report the irreversible structural failure of individual multiwalled carbon nanotube (MWNT) tips after water submersion. We used 11 individual MWNTs with varying geometries and showed length dependent MWNT failure with scanning electron microscopy. Shorter MWNTs are more likely to survive penetration of the water-air interface. We observed the bending of MWNT probes on the water surface using optical microscopy. Surface tension force acting on MWNTs at the water-air interface was calculated. Compared to shorter MWNTs, the calculations suggest that longer MWNTs exert a smaller bending restoring force with respect to surface tension force, leading to MWNT bending until failure.