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Although the linear Mohr–Coulomb criterion is frequently applied to predict the failure of brittle materials such as cast iron, it can be used for ductile metals too. However, the criterion has some significant deficiencies which limit its predictive ability. In the present study, the underlying failure hypotheses of the linear Mohr–Coulomb criterion were thoroughly discussed. Based on Mohr’s physically meaningful concept of fracture plane, a macroscopic strength criterion was developed to explain the failure mechanism of isotropic metals. The failure function was expressed as a polynomial expansion in terms of the stresses acting on the fracture plane, and the quadratic approximation was employed to describe the non-linear behavior of the failure envelope. With an in-depth understanding of Mohr’s fracture plane concept, the failure angle was regarded as a generalized strength parameter in addition to the failure stress (i.e., the conventional basic strength). The undetermined coefficients of the non-linear failure function were calibrated by the strength parameters obtained from the common uniaxial tension and compression tests. Theoretical and experimental assessment for different types of isotropic metals validated the effectiveness of the proposed criterion in predicting material failure.

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