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A novel air-coupled ultrasound (ACU) 120 kHz normal transmission system enabled successful imaging of bonding and saw cut defects in multilayered glulam beams up to 280 mm in height with a signal-to-noise ratio (SNR) of 40 dB. The main wave propagation paths were modeled; quasi-longitudinal and quasi-transverse modes were coupled in each lamella and the sound field was found to be shifted from the insonification axis as a function of the ring angle, leading to interference of wave paths in the receiver and to 15 dB amplitude variability in defect-free glulam. The assessment was improved with spatial processing algorithms that profited from the arbitrary scanning resolution and high reproducibility of ACU. Overlapped averaging reduced inband noise by 15 dB, amplitude tracking captured only the first incoming oscillation, thus minimizing diffraction around defect regions, and image normalization compensated 6 dB of systematic amplitude variability across the fiber direction. The application of ACU to in situ defect monitoring was demonstrated by using multiparameter difference imaging of measurements of the same sample with and without saw cut defects. The segmentation of the defect geometry was improved significantly and the amplitude variability was reduced by 10 dB. Further work is planned to model additional insonification setups and grain and density heterogeneities.

Glued timber products are widely used in construction; therefore, it is necessary to develop non-destructive bonding quality assessment methods for longterm structural health monitoring. Air-coupled ultrasound (ACU) inspection is a novel technique, with phenomenal improvements in reproducibility compared to traditional contact ultrasonics, unlimited scanning possibilities, and a high potential for delamination detection in wood products. As part of an ongoing project, glued timber samples of 10 mm thickness with artificial glue line defects were inspected. A normal through-transmission setup with 120 kHz transducers allowed for successful and accurate imaging of the geometry of glued and non-glued areas in all inspected objects. The influence of wood heterogeneity and the reproducibility of ACU amplitude measurements were analysed in detail, identifying the main sources of variation. Future work is planned for the inspection of more complex glued timber objects.

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This work presents the investigation of a solvent assisted bonding process developed for the fabrication of closed micro channels made from polymethylmethacrylate (PMMA). The effects of four processing parameters on the deformation and the bond strength of the micro channel have been investigated using the response surface methodology (RSM). High bond strengths (3.5 ± 0.8 MPa) at low deformations (1.6 ± 0.3 %) have been achieved at the center point of the design of experiment.

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