Aluminum powder was thermally stressed by annealing and quenching, then the powder was non-uniformly dispersed in air and examined for dust combustion behavior as a function of stress-altering conditions. An explosion chamber with a powder injector, spark gap igniter, pressure sensor, spectrometer, and high-speed camera was used for experimentation. Aluminum powder was annealed to 573 K, held for 15 min, and quenched at a rate of 200 K/min (pre-stressed, PS) or 900 K/min (super-quenched, SQ). The untreated (UN), PS, and SQ Al powders were injected into the chamber, and pressure, temperature, and flame spreading behavior were analysed. SQ Al powder exhibited lower pressurization rates than that of PS Al, which was also lower than that of UN Al. Surface modifications to the stress-altered powders may affect their dispersion and suspension in the air environment, which affects flame spreading and pressurization rate. Specifically, annealing powders caused the removal of surface hydration that had two effects: increased the surface energy of the particles (confirmed with density functional theory calculations) and decreased surface roughness (suggested from previous work revealing loss of a nanostructure at the surface with annealing). These two surface modifications may inhibit powder dispersion such that pressurization rate is reduced compared with UN Al powder.
This study examines pressure build-up and decay in thermites upon impact ignition and interprets reactivity based on the holistic pressure history. The thermite is a mixture of aluminum (Al) combined with bismuth trioxide (Bi 2 O 3) powder. Four different Al particles sizes were examined that ranged from 100 nm to 18.5 μm mean diameter and for each size, two different Al powder treatments were examined: stress-altered compared to untreated, as-received Al powder. Stress-altered Al powders have been shown to be more reactive, such that the stress-altered Al powder thermites offer a metric for analyzing thermite reactivity in terms of pressure development compared to untreated Al powder. In a binary thermite system, multiple phase changes and interface chemistry influence the transient pressure response during reaction. Results reveal three key pressure metrics that need consideration specifically for thermite combustion: (1) delay time to peak pressure, (2) peak pressure, and (3) decay after peak pressure. Our experiments show that a lower peak pressure corresponds with higher thermite reactivity because aluminum consumption of oxygen generated by decomposing solid oxidizer reduces the peak pressure. Faster rates of reaction consume oxygen at higher rates such that pressure development becomes more limited than less reactive thermites and the result is a lower peak pressure. This conclusion is opposite of traditional studies using metal fuels with a gaseous environment that typically show higher peak pressures correspond with greater reactivity.
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