In this study, Author present a quantitative review of the mechanical performance, as well as the separation from the matrix and the recovery performance of surface modification coarse aggregate (SMCA) that was produced using aggregate, whose surface was modified using fine inorganic powder. Therefore, experiments were conducted to measure the compressive strength, microwave heating characteristics, distribution of the void volume, and chemical changes in SMCA concrete, as well as the recovery rate of the aggregate. The results of the experiments showed that reinforcing the interfacial transition zone, which is a weak part in concrete, by coating the surface of the original coarse aggregate with cement paste, can help suppress the occurrence of microcracks and improve the mechanical performance of the aggregate. Further, microcracking and the decomposition of hydrates were observed as a result of microwave heating. In other words, an increase in void size distribution and weakening of the hydrated cement paste led to the effective recovery of recycled coarse aggregate.
Although concrete is one of the most widely used construction materials, it is characterized by substantially low tensile strength in comparison to its compression strength, and the occurrence of cracks is unavoidable. In addition, cracks progress due to environmental conditions including damage by freezing, neutralization, and salt, etc. Moreover, detrimental damage can occur in concrete structures due to the permeation of deteriorating elements such as Cl− and CO2. Meanwhile, under an environment in which moisture is being supplied and if the width of the crack is small, a phenomenon of self-healing, in which a portion of the crack is filled in due to the rehydration of the cement particles and precipitation of CaCO3, is been confirmed. In this study, cracks in cementitious composite materials are effectively dispersed using synthetic fibers, and for cracks with a width of more than 0.1 mm, a review of the optimal self-healing conditions is conducted along with the review of a diverse range of self-healing performance factors. As a result, it was confirmed that the effective restoration of watertightness through the production of the majority of self-healing products was achieved by CaCO3 and the use of synthetic fibers with polarity, along with the effect of inducing a multiple number of hairline cracks. In addition, it was confirmed that the self-healing conditions of saturated Ca(OH)2 solution, which supplied CO2 micro-bubbles, displayed the most effective self-healing performance in the surface and internal sections of the cracks.
There has recently been an increased use of anti-freezing agents that are primarily composed of salt- and alkali-free calcium nitrite (Ca(NO2)2) and calcium nitrate (Ca(NO3)2) to promote the hydration reaction of concrete in cold weather concreting. Nitrite–nitrate based accelerators accelerate the hydration of C3A and C3S in cement more quickly when their quantities are increased, thereby boosting the concrete’s early strength and effectively preventing early frost damage. However, the connection between the hydrate formation behavior and the strength development characteristic over time has yet to be clearly identified. Therefore, in this study, a wide range of physicochemical reviews were carried out to clarify the relationship between the hydrate formation behavior and the strength development characteristics, both at an early age and at later ages, which results from the addition of nitrite–nitrate based accelerators to concrete in varying amounts. These accelerators also act as anti-freezing agents. The results show that an increased quantity of nitrite–nitrate based accelerators caused an increase in the early strength of the concrete. This was due to the formation of nitrite and nitrate hydrates in large amounts, in addition to ettringite containing SO42, which is generated during the hydration reaction of normal Portland cement at an early age. On the other hand, at later ages, there was a rise in nitrite and nitrate hydrates with needle crystal structures exhibiting brittle fracture behavior. A decrease in C–S–H gel and Ca(OH)2 hydrates, deemed to have caused a decline in strength on Day 3 and thereafter, was also observed.
The aim of this study was to develop a technique for the complete recycling of concrete based on microwave heating of surface modification coarse aggregate (SMCA) with only inorganic materials such as cement and pozzolanic materials (silica fume, fly ash). The mechanical properties of SMCA, which was produced using original coarse aggregate (OCA) and inorganic admixtures, as well as its separation from the cement matrix and recovery performance were quantitatively assessed. The experimental results showed that micro structural reinforcement of the interfacial transition zone, which is a weak part of concrete, by coating the surface of the OCA with cement and admixtures such as pozzolanic materials can help suppress the occurrence of micro-cracks and improve the mechanical performance of the OCA. Microwave heating was observed to cause micro-cracking and hydrate decomposition. Increasing the void volume and weakening the hydrated cement paste led to the effective recovery of recycled coarse aggregate.
Abstract:Cracking is an inherent development in reinforced concrete structures and can lead to serious damages during their service period. The repeated occurrence of such damages can enlarge the cracks, thereby allowing other deteriorating elements such as CO 2 and Cl − to further infiltrate the concrete, which can seriously compromise the concrete structure. This study focuses on the type of calcium carbonate (CaCO 3 ) crystals generated by the self-healing phenomenon. Owing to polymorphism, CaCO 3 has three types of crystal forms-calcite, vaterite, and aragonite-whose formation can be controlled by the temperature and pH. Vaterite has the highest density among these crystals, and it is expected to be capable of self-healing. Therefore, experiments were conducted to establish the conditions required to promote the generation of vaterite. A saturated Ca(OH) 2 solution with CO 2 nanobubbles (CN) was employed for effective self-healing. The temperature was controlled at 20, 40, and 60 • C, and the pH was controlled at 9.0, 10.5, and 12.0. The results showed that the self-healing of cracks occurred both on the surface and internally, and the main product of the self-healing phenomenon was vaterite in CaCO 3 crystals at a pH of 9.0 and a temperature of 40 • C. Furthermore, the addition of a saturated Ca(OH) 2 solution with CO 2 nanobubbles (CN) resulted in the most effective self-healing of the surface and internal cracks.
When concrete is used for construction in cold-temperature regions, cold-resistant accelerators based on calcium nitrite (Ca(NO2)2) and calcium nitrate (Ca(NO3)2) are added to prevent early freezing damage. Although cold-resistant accelerators increase the early compressive strength and prevent early freezing damage by promoting cement hydration, the strength enhancement effect owing to the formation of such hydrates has not been evaluated quantitatively thus far. This study covers various types of analysis to understand the relationship between cement hydrate formation behavior and strength development upon the addition of varying amounts of nitrite-based accelerator. We find that the early compressive strength is enhanced by the addition of nitrite-based accelerator via the promotion of the relative production of monosulfate and C-S-H in the early age. However, the development of compressive strength decreases with an increase in the curing age. Furthermore, we find that the promotion of hydration reactions at an early age with the addition of nitrite-based accelerator can affect the formation ratio of each hydrate at a late age. We believe our findings can significantly contribute to developments in concrete application and allied fields.
The purpose of this study is to evaluate the temperature distribution, strength development, porosity, scanning electron microscopy observation, shrinkage, and surface properties of concrete in order to apply microwave heat curing to the precast method and to analyze the CO2 emissions and economic feasibility of microwave heat curing. The heating of a steel form by microwave heating enabled concrete to be efficiently cured at a temperature within a range of ±5 °C. After the curing, demolding strength could be cleared through the densification of the concrete by decreasing the porosity of the concrete. Microwave heat curing exhibited excellent performance compared to conventional steam curing in terms of efficient temperature control, occurrence of cracks due to shrinkage, surface condition of concrete after curing, economic efficiency, and CO2 emissions. However, verification and supplementation based on actual data are necessary so that environments applicable to the various sizes and shapes of forms can be prepared.
Recently, there has been increased use of calcium-nitrite and calcium-nitrate as the main components of chloride- and alkali-free anti-freezing agents to promote concrete hydration in cold weather concreting. As the amount of nitrite/nitrate-based accelerators increases, the hydration of tricalcium aluminate (C3A phase) and tricalcium silicate (C3S phase) in cement is accelerated, thereby improving the early strength of cement and effectively preventing initial frost damage. Nitrite/nitrate-based accelerators are used in larger amounts than usual in low temperature areas below −10 °C. However, the correlation between the hydration process and strength development in concrete containing considerable nitrite/nitrate-based accelerators remains to be clearly identified. In this study, the hydrate composition (via X-ray diffraction and nuclear magnetic resonance), pore structures (via mercury intrusion porosimetry), and crystal form (via scanning electron microscopy) were determined, and investigations were performed to elucidate the effect of nitrite/nitrate-based accelerators on the initial strength development and hydrate formation of cement. Nitrite/nitrate-AFm (aluminate-ferret-monosulfate; AFm) was produced in addition to ettringite at the initial stage of hydration of cement by adding a nitrite/nitrate-based accelerator. The amount of the hydrates was attributed to an increase in the absolute amounts of NO2− and NO3− ions reacting with Al2O3 in the tricalcium aluminate (C3A phase). Further, by effectively filling the pores, it greatly contributed to the enhancement of the strength of the hardened cement product, and the degree of the contribution tended to increase with the amount of addition. On the other hand, in addition to the occurrence of cracks due to the release of a large amount of heat of hydration, the amount of expansion and contraction may increase, and it is considered necessary to adjust the amount used for each concrete work.
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