Intergranular embrittlement due to grain boundary segregation of phosphorus is recognized as one of the potential degradation factors in irradiated reactor low alloy steels at high neutron fluence. In this study, low alloy steels thermally aged at 400-500 C were investigated to evaluate the correlation between phosphorus segregation and intergranular embrittlement. Phosphorus segregation determined using Auger electron spectroscopy increased after thermal aging above 450 C and was in good agreement with the calculated value based on McLean's model. No influence of thermal aging on tensile properties or hardness was observed. The ductile brittle transition temperature determined using a one-third size Charpy impact test increased at a P/Fe peak ratio of 0.14. These results indicated that there is a threshold level of phosphorus segregation for non-hardening embrittlement. The ductile to brittle transition temperature (DBTT) increased with the proportion of intergranular fracture, so this result shows that there is a relationship between DBTT and the proportion of intergranular fracture. The fracture stress decreases due to non-hardening embrittlement on the thermally aged material with high proportion of intergranular fracture.
The materials used for this work were two sorts of reactor pressure vessel (RPV) steels, which contain different amounts of phosphorous (P), namely 0.011 and 0.002 wt%. The specimens for Charpy V-notch (CVN) impact test, Auger electron spectroscopy (AES), and tensile test were thermally aged at 400, 450, and 500°C for 1000, 3000, and 5000 h. After the thermal aging, the AES specimens were broken in the AES chamber to measure the P concentration at grain boundaries. The AES measurements for as-received specimens were carried out following hydrogen charging so that grain boundary facets were available even without P segregation. The AES measurements revealed that the peak height ratio (PHR) of P/Fe at the grain boundaries of the high-P steel were 0.066, 0.141, and 0.120 in the specimens aged at 400°C for 3000 h, 450°C for 3000 h, and 500°C for 1000 h, respectively. The ductile-brittle transition temperature (DBTT) was measured for the aged specimens, and the ΔDBTT of 15K was observed only for the specimen aged at 450°C for 3000 h, although no changes in the hardness and tensile properties were observed. The grain boundary fracture ratio (GBFR) increased with increasing the PHR of P/Fe. Grain boundary fracture mode was located at the area close to the V-notch root. There was a good relationship among PHR, GBFR, and DBTT, indicating directly that the shift in the DBTT was due to grain boundary embrittlement caused by P segregation.
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