Exposure of a negative photoresist-coated glass slide with diffused light from the backside through a mask with disconnected features provides multi-level rounded channels with narrow orifices in one exposure. Using these structures, we construct microfluidic systems capable of creating aqueous two-phase system droplets where one aqueous phase forms droplets and the other aqueous phase forms the surrounding matrix. Unlike water-in-oil droplet systems, aqueous two-phase systems can have very low interfacial tensions that prevent spontaneous droplet formation. The multi-level channels fabricated by backside lithography satisfy two conflicting needs: (i) the requirement to have narrowed channels for efficient valve closure by channel deformation and (ii) the need to have wide channels to reduce the flow velocity, thus reducing the capillary number and enhancing droplet formation.

Laminar and pulsatile flow of aqueous solutions in microfluidic channels can be useful for controlled delivery of cells and molecules. Dispersion effects resulting from diffusion and convective disturbances, however, result in reagent delivery profiles becoming blurred over the length of the channels. This issue is addressed partially by using oil-in-water phase systems. However, there are limitations in terms of the biocompatibility of these systems for adherent cell culture. Here we present a fully biocompatible aqueous two-phase flow system that can be used to pattern cells within simple microfluidic channel designs, as well as to deliver biochemical treatments to cells according to discrete boundaries. We demonstrate that aqueous two-phase systems are capable of precisely delivering cells as laminar patterns, or as islands by way of forced droplet formation. We also demonstrate that these systems can be used to precisely control chemical delivery to preformed monolayers of cells growing within channels. Treatments containing trypsin were localized more reliably using aqueous two-phase delivery than using conventional delivery in aqueous medium.

This work explores the potential of nano-encapsulated phase change materials (PCMs) in applications related to microelectronics cooling. PCMs (wax or meso-erythritol) were encapsulated in carbon nanotubes (CNTs) by a method of self-sustained diffusion at room temperature and pressure. These nano-encapsulated wax nanoparticles alone allowed heat removal over a relatively wide range of temperatures (different waxes have melting temperatures in the range 40-80 °C). On the other hand, nano-encapsulated meso-erythritol nanoparticles allowed heat removal in the range 118-120 °C. The combination of these two PCMs (wax and meso-erythritol) could extend the temperature range to 40-120 °C, when both types of nanoparticles (wax and meso-erythritol intercalated) would be suspended in the same carrier fluid (an oil). The nanoparticles possess a short response time of the order of 10(-7) s. Such nano-encapsulation can also prevent the PCM from sticking to the wall. In this work, experiments with wax-intercalated CNTs, stable aqueous suspensions of CNTs with concentrations up to 3 wt% with and without nano-encapsulated wax were prepared using a surfactant sodium dodecyl benzene sulfonate (NaDDBS). These suspensions were pumped through two channels of 603 μm or 1803 μm in diameter subjected to a constant heat flux at the wall. It was found that the presence of the surfactant in CNT suspensions results in a pseudo-slip at the channel wall which enhances the flow rate at a fixed pressure drop. When aqueous solutions of the surfactant were employed (with no CNTs added), the enhanced convection alone was responsible for a ~2 °C reduction in temperature in comparison with pure water flows. When CNTs with nano-encapsulated wax were added, an additional ~1.90 °C reduction in temperature due to the PCM fusion was observed when using 3 wt% CNT suspensions. In addition, suspensions of meso-erythritol-intercalated CNTs in alpha-olefin oil were used as coolants in flows through the 1803 μm-diameter microchannel. These suspensions (1.5 wt% CNT) revealed a temperature reduction due to the PCM fusion of up to 3.2 °C, and a fusion temperature in the range 118-120 °C.

In this work, the flow characteristics of suspensions of Carbon Nanotube (CNT) concentrations have been flown through microchannels under a pressure gradient. The suspensions of CNTs were made using sodium dodecylbenzenesulfonate (NaDDBS) as a surfactant. Flow rate of wax intercalated Carbon Nanotubes were also investigated, which will be extended for studying heat transfer characteristics of these nanoencapsulated Phase Change materials (PCMs) under a constant heat flux at the walls of the microchannel.