Nanofibers of polymers were electrospun by creating an electrically charged jet of polymer solution at a pendent droplet. After the jet flowed away from the droplet in a nearly straight line, it bent into a complex path and other changes in shape occurred, during which electrical forces stretched and thinned it by very large ratios. After the solvent evaporated, birefringent nanofibers were left. In this article the reasons for the instability are analyzed and explained using a mathematical model. The rheological complexity of the polymer solution is included, which allows consideration of viscoelastic jets. It is shown that the longitudinal stress caused by the external electric field acting on the charge carried by the jet stabilized the straight jet for some distance. Then a lateral perturbation grew in response to the repulsive forces between adjacent elements of charge carried by the jet. The motion of segments of the jet grew rapidly into an electrically driven bending instability. The three-dimensional paths of continuous jets were calculated, both in the nearly straight region where the instability grew slowly and in the region where the bending dominated the path of the jet. The mathematical model provides a reasonable representation of the experimental data, particularly of the jet paths determined from high speed videographic observations.
The review deals with drop impacts on thin liquid layers and dry surfaces. The impacts resulting in crown formation are referred to as splashing. Crowns and their propagation are discussed in detail, as well as some additional kindred, albeit nonsplashing, phenomena like drop spreading and deposition, receding (recoil), jetting, fingering, and rebound. The review begins with an explanation of various practical motivations feeding the interest in the fascinating phenomena of drop impact, and the above-mentioned topics are then considered in their experimental, theoretical, and computational aspects.
In electrospinning, polymer nanofibers are formed by the creation and elongation of an electrified fluid jet. The path of the jet is from a fluid surface that is often, but not necessarily constrained by an orifice, through a straight segment of a tapering cone, then through a series of successively smaller electrically driven bending coils, with each bending coil having turns of increasing radius, and finally solidifying into a continuous thin fiber. Control of the process produces fibers with nanometer scale diameters, along with various cross-sectional shapes, beads, branches and buckling coils or zigzags. Additions to the fluid being spun, such as chemical reagents, other polymers, dispersed particles, proteins, and viable cells, resulted in the inclusion of the added material along the nanofibers. Post-treatments of nanofibers, by conglutination, by vapor coating, by chemical treatment of the surfaces, and by thermal processing, broaden the usefulness of nanofibers.
Co‐electrospinning of core–shell polymer nanofibers (see Figure) is introduced. This process can be used for manufacturing of coaxial nanofibers made of pairs of different materials. Non‐spinnable materials can be forced into 1D arrangements by co‐electrospinning using a spinnable shell polymer. The method results in a novel two‐stage approach for fabrication of nanotubes instead of the previously used three‐stage process.
A localized approximation was developed to calculate the bending electric force acting on an electrified polymer jet, which is a key element of the electrospinning process for manufacturing of nanofibers. Using this force, a far reaching analogy between the electrically driven bending instability and the aerodynamically driven instability was established. Continuous, quasi-one-dimensional, partial differential equations were derived and used to predict the growth rate of small electrically driven bending perturbations of a liquid column. A discretized form of these equations, that accounts for solvent evaporation and polymer solidification, was used to calculate the jet paths during the course of nonlinear bending instability leading to formation of large loops and resulting in nanofibers. The results of the calculations are compared to the experimental data acquired in the present work. Agreement of theory and experiment is discussed.
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