Vacuum evaporation is promising for the high-throughput fabrication of perovskite solar cells (PSCs) because of its solvent-free characteristic, precise control of film thickness, and compatibility with large-scale production. Nevertheless, the power conversion efficiency (PCE) of PSCs fabricated by vacuum evaporation lags behind that of solution-processed PSCs. Here, we report a Cl-containing alloy–mediated sequential vacuum evaporation approach to fabricate perovskite films. The presence of Cl in the alloy facilitates organic ammonium halide diffusion and the subsequent perovskite conversion reaction, leading to homogeneous pinhole-free perovskite films with few defects. The resulting PSCs yield a PCE of 24.42%, 23.44% (certified 22.6%), and 19.87% for 0.1, 1.0, and 14.4 square centimeters (mini-module, aperture area), respectively. The unencapsulated PSCs show good stability with negligible decline in performance after storage in dry air for more than 4000 hours. Our method provides a reproducible approach for scalable fabrication of large-area, high-efficiency PSCs and other perovskite-based optoelectronics.
Vacuum evaporation is promising for the scalable fabrication of perovskite solar cells (PSCs). Nevertheless, the poor thermal conductivity of metal halide powder leads to unfavorable temperature inhomogeneity, which destabilizes the evaporation rate, posing a major challenge to the reproducible deposition of perovskite films, particularly by coevaporation. Herein, a molten salt strategy is reported for sequentially vacuum evaporation of PSCs. The molten salt increases the thermal conductivity of metal halides and greatly homogenizes the temperature, which stabilizes the evaporation rate and the composition of the resulting perovskite films. The PSCs yield power conversion efficiencies (PCEs) of ≈24% with exceptional reproducibility. The unencapsulated PSCs maintain 85% of the initial PCE after 3600 h of maximum power point tracking and maintain 85% of the initial PCE after being heated at 60 °C for 3000 h. The molten salt strategy opens a new avenue for the application of evaporation in perovskite optoelectronics.
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