With the restriction of the diameter and feed direction of the cutting tool in milling process, electric discharge machining (EDM) is the only effective machining technology for the uncut regions with internal sharp corner. Automatic design of the electrode is of great significance for the CAD/CAM integration of EDM technology. In current CAD/CAM system the electrode design is done manually by technologists based on experience and knowledge. The procedure is tedious and timeconsuming. In this paper, a novel approach is proposed to automatically generate the electrode CAD model taking the topological vertices of uncut region as the hint. The hint feature points are innovatively defined and classified into three types: internal-sharp points, cutting-into points and interacting points. Based on this, our approach firstly determines the faces and the type of uncut region. Secondly, the interacting region is decomposed into the isolated region by reconstructing the topological structure, patching the split face and partitioning the shared face. Thirdly, the modeling parameters are extracted from the isolated region. Finally, the electrode CAD model is created by executing a set of generic modeling operations. The electrode CAD model can be directly used in the process planning, so as to promote the integration of CAD and CAM.
Carbon infiltrated carbon nanotubes (CI-CNT) are an important emerging material in several micro-electro-mechanical systems (MEMS) because of their unique mechanical and chemical properties. While CI-CNTs are only roughly conductive they work well in micro springs, levers, and meshes. However, fabrication of CI-CNTs can result in large mechanical property variation, and methods to characterize properties usually involve destructive testing. Destructive testing also assumes the tested specimens are representative of the entire batch which is not always true in the case of CI-CNT production. Finding a non-destructive way to test for stiffness of this material reduces the number of parts that have to be made and increases confidence in the integrity of device being used. It also simplifies testing of complex parts. The stiffness of CI-CNT beams is related to the molecular structure of the carbon material infiltrated between the carbon nanotubes (CNTs), how it interacts with the CNTs, and how much of it there is. The amount of material can be approximated with the density of the beam, and both the type of material and its interaction with the CNTs can be approximated through analysis of the Raman spectra taken at the surface. A combination of these two observations can be related to the effective material stiffness. The relationship can be fitted with a power function, with a variance of 1.41 GPa, which is about 11% of the maximum stiffness of the samples tested.
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