Bioactive glass 45S5 foams were produced using a powder technology process developed by The National Research Council Canada-Industrial Materials Institute. NRC-IMI's proprietary process, combining powder technology and polymer foam technique, allows the production of materials having different structures and properties. It can be used to produce components into various forms, such as fully porous bodies or coatings on solid structures. During foaming, the foaming agent is decomposed and expands the binder-bioactive glass suspension. Then, the binder is burnt out by heating the sample at 500°C and finally the bioactive glass particle network is sintered to consolidate the material. Foams sintered at various temperatures were characterized from a microstructural and mechanical point of view. The foam structure and properties are affected by the sintering temperature when it is varied between 950°C and 1025°C. Foams exhibited open porosity (64%-79%) and pore size (335-530 lm) optimal for bone ingrowth. In all cases, the glass crystallized during sintering and the material was mostly composed of Na 6 Ca 3 Si 6 O 18 and Na 2 Ca 4 (PO 4 ) 2 SiO 4 phases. The mechanical strength increased from 1.7 to 5.5 MPa while the density of the material increased from 0.56 to 0.97 g/cm 3 .
P. Colombo-contributing editorManuscript No. 31380.
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ABSTRACTIn this paper, the compressive strength and in vitro bioactivity of sintered 45S5 bioactive glass scaffolds produced by powder technology and polymer foaming were investigated. The sintering temperature of scaffolds was 975°C. The characterization of scaffolds before immersion in SBF was performed by scanning electron microscopy (SEM) and microtomography (μCT). The scaffolds were also tested for compression, and their density and porosity were measured. After immersion, the samples were observed through SEM and analyzed using EDS, X-ray diffraction (XRD), and infrared spectroscopy (FT-IR). Mass variation was also estimated. The glass-ceramic scaffolds showed a 61.44 ± 3.13% interconnected porosity and an average compressive strength of 13.78 ± 2.43 MPa. They also showed the formation of a hydroxyapatite layer after seven days of immersion in SBF, demonstrating that partial crystallization during sintering did not suppress their bioactivity.
Tricalcium phosphate scaffolds reinforced with bioglass were characterised morphologically, physically, and mechanically. The scaffolds were fabricated through powder technology and the polymer foaming technique using 80 wt-% of β-TCP and 20 wt-% of phosphate-based bioglass doped with zirconia in various amounts (0, 0.25, 0.5, 0.75, and 1.0 wt-%). The foaming agent was varied (1, 1.5, 2, 2.5, and 3 wt-%) to determine the optimal amount that ensured an interconnected porosity and pore size suitable for increasing osteoconduction and cell attachment. Promising samples for tissue engineering applications showed a pore size ranging from 1.41 to 303 μm, total porosity of 50-53%, compressive strength values between 0.6 and 1 MPa, Young's modulus from 357 to 574 MPa, and excellent interconnectivity.
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