Multiwalled carbon nanotube (MWCNT) films have been fabricated by using plasma-enhanced chemical vapor deposition system onto Cr–Au patterned alumina substrates, provided with 3nm thick Fe growth catalyst, for NO2 and NH3 gas sensing applications, at sensor temperature in the range of 100–250°C. Nanoclusters of noble metal surface catalysts (Au and Pt) have been sputtered on the surface of MWCNTs to enhance the gas sensitivity with respect to unfunctionalized carbon nanotube films. It was found that the gas sensitivity of Pt- and Au-functionalized MWCNT gas sensors significantly improved by a factor up to an order of magnitude through a spillover effect for NH3 and NO2 gas detections, respectively. The metal-functionalized MWCNT sensors exhibit very high gas sensitivity, fast response, reversibility, good repeatability, and sub-ppm range detection limit with the sensing properties of the MWCNT films tailored by surface catalyst used to functionalize the MWCNT sensors.
Vertically aligned carbon nanotube (CNT) layers were synthesized on Fe-coated low-cost alumina substrates using radio-frequency plasma enhanced chemical vapour deposition (RF-PECVD) technology. A miniaturized CNT-based gas sensor array was developed for monitoring landfill gas (LFG) at a temperature of 150 degrees C. The sensor array was composed of 4 sensing elements with unmodified CNT, and CNT loaded with 5 nm nominally thick sputtered nanoclusters of platinum (Pt), ruthenium (Ru) and silver (Ag). Chemical analysis of multicomponent gas mixtures constituted of CO(2), CH(4), H(2), NH(3), CO and NO(2) has been performed by the array sensor responses and pattern recognition based on principal component analysis (PCA). The PCA results demonstrate that the metal-decorated and vertically aligned CNT sensor array is able to discriminate the NO(2) presence in the multicomponent mixture LFG. The NO(2) gas detection in the mixture LFG was proved to be very sensitive, e.g.: the CNT:Ru sensor shows a relative change in the resistance of 1.50% and 0.55% for NO(2) concentrations of 3.3 ppm and 330 ppb dispersed in the LFG, respectively, with a wide NO(2) gas concentration range measured from 0.33 to 3.3 ppm, at the sensor temperature of 150 degrees C. The morphology and structure of the CNT networks have been characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and Raman spectroscopy. A forest-like nanostructure of vertically aligned CNT bundles in the multi-walled form appeared with a height of about 10 microm and a single-tube diameter varying in the range of 5-35 nm. The intensity ratio of the Raman spectroscopy D-peak and G-peak indicates the presence of disorder and defects in the CNT networks. The size of the metal (Pt, Ru, Ag) nanoclusters decorating the CNT top surface varies in the range of 5-50 nm. Functional characterization based on electrical charge transfer sensing mechanisms in the metal-modified CNT-chemoresistor array demonstrates high sensitivity by providing minimal sub-ppm level detection, e.g., download up to 100 ppb NO(2), at the sensor temperature of 150 degrees C. The gas sensitivity of the CNT sensor array depends on operating temperature, showing a lower optimal temperature of maximum sensitivity for the metal-decorated CNT sensors compared to unmodified CNT sensors. Results indicate that the recovery mechanisms in the CNT chemiresistors can be altered by a rapid heating pulse from room temperature to about 110 degrees C. A comparison of the NO(2) gas sensitivity for the chemiresistors based on disorderly networked CNTs and vertically aligned CNTs is also reported. Cross-sensitivity towards relative humidity of the CNT sensors array is investigated. Finally, the sensing properties of the metal-decorated and vertically aligned CNT sensor arrays are promising to monitor gas events in the LFG for practical applications with low power consumption and moderate sensor temperature.
This paper reports the results of an experimental investigation of fluid flow and single-phase heat transfer of water in stainless steel capillary tubes. Three tube diameters are tested: 172 μm, 290 μm and 520 μm, while the Reynolds number varying from 200 up to 6000. Fluid flow experimental results indicate that in laminar flow regime the friction factor is in good agreement with the Hagen-Poiseuille theory for Reynolds number below 800–1000. For higher values of Reynolds number, experimental data depart from the Hagen-Poiseuille law to the side of higher f values. The transition from laminar to turbulent regime occurs for Reynolds number in the range 1800–3000. This transition is found in good agreement with the well known flow transition for rough commercial tubes. Heat transfer experiments show that heat transfer correlations in laminar and turbulent regimes, developed for conventional size tubes, are not adequate for calculation of heat transfer coefficient in microtubes. In laminar flow the experimental values of heat transfer coefficient are generally higher than those calculated with the classical correlation, while in turbulent flow regime experimental data do not deviate significantly from classical heat transfer correlations. Deviation from classical heat transfer correlations increase as the channel diameter decrease.
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