Granular fertilizers (especially those based on ammonium nitrate (AN)) tend to agglomerate during storage. The aims of this research were to develop effective anti-caking coatings for ammonium nitrate fertilizers while improving the quality of fertilizers and to optimize the composition of effective anti-caking coatings. The influence of the composition of the prepared organic coatings on the effectiveness of preventing the caking of fertilizers was studied by response surface methodology (RSM) using Box–Behnken design (BBD). Additionally, the effect of the developed anti-caking agents on the quality of fertilizers was determined by measuring the crushing strength of the granules. The prepared coatings included fatty amine, stearic acid, surfactant, and paraffin wax. Gas chromatography–mass spectrometry (GC–MS) was used to analyze these coatings. The morphology of the fertilizers were examined by scanning electron microscopy (SEM). Composition studies, based on statistical assessment, showed the coating components had a varying influence on preventing the caking of fertilizers after granulation and after 30 days of storage. The results demonstrated that increasing the content of fatty amines and reducing surfactant in the composition of coating had positive effects on caking prevention. In this study, more effective and economically viable anti-caking coatings were developed. In addition, the present work could serve as a basis to further improve anti-caking coatings.

Ammonium nitrate fertilizers have a tendency to cake during storage. The aim of this study was to examine the effectiveness of organic coatings for preventing the caking of ammonium nitrate fertilizers and to assess the influence of the composition and physicochemical properties of the anti-caking agents used as coatings for fertilizers on their effectiveness. CAN (calcium ammonium nitrate) and AN (ammonium nitrate) fertilizers were coated with three anti-caking agents. A GC–MS technique was used for the identification and quantitative determination of the composition of the organic coatings. The influence of the following physicochemical parameters of the preparations was assessed: density, viscosity, melting point, water content, and base number. The effectiveness of anti-caking agents was determined by measuring the force needed to crush the clumped uncoated and coated fertilizers, which were previously subjected to thermal cycles under load. Composition studies showed that all the tested preparations contained hexadecylamine and octadecylamine in comparable amounts and a slack wax. The results demonstrate that the key parameters of an effective anti-caking agent are low water content, appropriate viscosity, and appropriate content of fatty amines. This study can facilitate the development of innovative coatings with similar or higher efficiency, yet with a reduced negative impact on the environment.

AbstractAmmonium nitrate (AN) is considered to be a very hazardous and difficult to handle component of mineral fertilizers. Differential thermal analysis coupled with thermogravimetry and mass spectrometry was used to determine the possible inhibiting effect of selected magnesium compounds on thermal decomposition of AN. Each additive was mixed with AN to create samples with AN:magnesium compound mass ratios of 4:1, 9:1 and 49:1. Most of analyzed compounds enhanced thermal stability of ammonium nitrate, increasing the temperature of the beginning of exothermic decomposition and decreasing the amount of generated heat. Magnesium chloride hexahydrate was determined to accelerate the decomposition of AN while magnesium sulphate, sulphate heptahydrate, nitrate hexahydrate together with magnesite and dolomite minerals were defined as inhibiting agents.

Results of efficiency of obtaining humic substances (HSs) from peat in traditional alkaline extraction (TAE) and ultrasound-assisted alkaline extraction (UAAE) are presented. The influence of the duration of the process and ultrasound intensity on the efficiency of extraction of humic acids (HAs) and fulvic acids (FAs) extraction was determined. The composition of the fulvic acid fraction was examined depending on the type of eluent used. Fulvic acids were divided into fractions using columns packed with DAX-8 resin. For this process, 0.1 M NaOH and 0.5 M NH3∙H2O were used as eluents. For the quality assessment of specific fulvic acids fractions, spectroscopic methods (UV-Vis and FTIR) were used. Ultrasound had a positive effect on HS extraction efficiency, especially in increasing the amount of a desired hydrophobic fraction of fulvic acids (HPO). However, a negative effect of the excessive prolongation and ultrasound intensity (approximately 400 mW∙cm−2) on the extraction efficiency of HPO eluted with 0.1 M NaOH solution was observed. Using peat as a raw carbon material for the HS extraction process can be used as an alternative industrial application of peat. UAAE may be considered as an alternative method to TAE, which provides a higher efficiency in HS isolation from peat.

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Due to the positive effect on soil structure and the influence on improving the efficiency of plant roots nutrient uptake, humic acids (HA) are widely considered for fertilizer production. Especially, it seems to be particularly promising to use them as additives in technologies of mineral fertilizer production. One of the common mineral fertilizer components, due to its good water solubility and the presence of nitrogen in two forms, is ammonium nitrate (AN). The aim of this study was to determine the influence of the humic acids extracted from peat and lignite on the thermal decomposition of HA and the thermal decomposition of ammonium nitrate and humic acids mixtures. For the quality assessment of HA, spectroscopic methods (FTIR/ATR and CP/MAS 13C NMR) and analysis of elemental composition were used. The analysis of the spectra showed differences in the degree of humification of humic acids extracted from various raw materials. HA isolated from peat were distinguished by the presence of peptides, polysaccharides, and lignin residues. Elemental analysis showed the higher carbon and sulfur content in the extracted HA compared to the reference samples. The results of the TG-DTA-MS analysis confirmed the influence of differences in the molecular structure of humic acids, especially in the aliphatic and aromatic carbon content, on the thermal decomposition process. Total content of carboxylic and/or hydroxylic functional groups had a significant impact on the start of the decomposition temperature. Their increase visibly influenced the acceleration of the exothermic decomposition of AN.

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