Increasingly stringent environmental regulations in different sectors of industry, especially the aeronautical sector, suggest the need for more investigations regarding the effect of environmentally friendly corrosion protective processes. Passivation is a finishing process that makes stainless steels more rust resistant, removing free iron from the steel surface resulting from machining operations. This results in the formation of a protective oxide layer that is less likely to react with the environment and cause corrosion. The most commonly used passivating agent is nitric acid. However, it is know that high levels of toxicity can be generated by using this agent. In this work, a study has been carried out into the electrochemical behavior of 15-5PH (precipitation hardening) and 17-4PH stainless steels passivated with (a) citric and (b) nitric acid solutions for 60 and 90 min at 49 °C, and subsequently exposed to an environment with chlorides. Two electrochemical techniques were used: electrochemical noise (EN) and potentiodynamic polarization curves (PPC) according to ASTM G199-09 and ASTM G5-13, respectively. The results obtained indicated that, for both types of steel, the passive layer formed in citric acid as passivating solution had very similar characteristics to that formed with nitric acid. Furthermore, after exposure to the chloride-containing solution and according with the localization index (LI) values obtained, the stainless steels passivated in citric acid showed a mixed type of corrosion, whereas the steels passivated in nitric acid showed localized corrosion. Overall, the results of the R n values derived show very low and similar corrosion rates for the stainless steels passivated with both citric and nitric acid solutions.
Titanium alloys have been used in aerospace, aeronautic, automotive, biomedical, structural, and other applications because titanium alloys have less density than materials like steel and support higher stress than Al-alloys. However, components made of titanium alloys are exposed to corrosive environments, the most common being industrial and marine atmospheres. This research shows the corrosion behavior of three titanium alloys, specifically Ti-CP2, Ti-6Al-2Sn-4Zr-2Mo, and Ti-6Al-4V with α, near α, and α + β alloys phases. Alloys were exposed in two electrolytes to a 3.5 wt. % H2SO4 and NaCl solution at room temperature, and their electrochemical behavior was studied by electrochemical noise technique (EN) according to ASTM ASTM-G199 standard. EN signal was filtered by three different methods, and the polynomial method was employed to obtain Rn, kurtosis, skew, and the potential spectral density analysis (PSD). The wavelets method was used, from which energy dispersion plots were obtained. The last method was Hilbert–Huang Transform (HHT), where Hilbert Spectra were analyzed. Results indicated that Rn compared with PSD showed that Ti-6Al-2Sn-4Zr-2Mo presented less dissolution in both electrolytes. Statistical methods showed that the passive layer created on Ti alloys’ surfaces is unstable; this condition is notable for Ti-6Al-2Sn-4Zr-2Mo in NaCl solution.
Advanced high-strength steels (AHSS), are commonly used in the manufacture of car bodies, as well as in front and rear rails, and safety posts. These components can be exposed to corrosive environments for instance, in countries where de-icing salts are used. In this work, the corrosion behavior of four AHSS steels with dual-phase [ferrite-martensite (DP) and ferrite-bainite (FB)] steels were studied by means of electrochemical noise (EN) measurements according to the ASTM G199-09 standard in NaCl, CaCl2 and MgCl2 aqueous solutions at room temperature. The direct current (DC) trend data from EN were removed by a polynomial method of statistical and spectral analysis. According to the noise resistance (Rn) values obtained for the DP and FB dual-phase steels, both the martensite/bainite content and morphology of the phase constituents have an important effect on the corrosion behavior of these steels. The L.I. (localization index) (0.00054 to 0.15431), skewness (−6.18 to 7.35) and kurtosis (high values 37.15, 74.84 and 106.52) were calculated. In general, the results indicated that the main corrosion process is related to uniform corrosion. Corrosion behavior of AHSS steels exposed in NaCl solution could be related to the morphology of the phase constituents exposed in NaCl, CaCl2 and MgCl2 solutions.
Aluminum is a material widely used in aeronautical and transport industries due to its excellent mechanical and corrosion resistance properties. Unfortunately, aluminum alloys are susceptible to corrosion, which limits their use in some corrosive environments. The aim of this work is to characterize hard coat film fabricated by anodizing in a citric–sulfuric acid system using electrochemical techniques. The anodization process was carried out using an aluminum alloy AA 6061 anodization bath: a mix of citric and sulfuric acid solutions were used. For the anodizing process, two current densities were used, 1 and 7.2 A·cm−2. Anodized specimens obtained under different conditions were exposed to a 3.5 wt.% NaCl solution, and their electrochemical behavior was studied by electrochemical impedance spectroscopy (EIS) and cyclic potentiodynamic polarization (CPP) according to ASTM G106-15 and ASTM G5-13, respectively. Scanning electron microscopy (SEM) was employed to determinate the morphology and thickness of coatings. The results showed improved corrosion resistance in 6061 aluminum anodized in citric–sulfuric acid electrolyte compared to those anodized in sulfuric acid solution.
Titanium and its alloys have superior electrochemical properties compared to other alloy systems due to the formation of a protective TiO2 film on metal surfaces. The ability to generate the protective oxide layer will depend upon the type of alloy to be used. The aim of this work was to characterize the electrochemical corrosion behavior of titanium Ti-CP2 and alloys Ti-6Al-2Sn-4Zr-2Mo, Ti-6Al-4V, and Ti Beta-C. Samples were anodized in 1 M H2SO4 and H3PO4 solutions with a current density of 0.025 A/cm2. Electrochemical tests on anodized alloys were carried out using a three-electrode cell and exposed in two electrolytes, i.e., 3.5% wt. NaCl and 3.5% wt. H2SO4 solutions at room temperature. Scanning electron microscopy (SEM) was used to observe the morphology of anodized surfaces. The electrochemical techniques used were cyclic potentiodynamic polarization (CPP) and electrochemical noise (EN), based on the ASTM-G61 and G199 standards. Regarding EN, two methods of data analysis were used: the frequency domain (power spectral density, PSD) and time-frequency domain (discrete wavelet transform). For non-anodized alloys, the results by CCP and EN indicate icorr values of ×10−6 A/cm2. However, under anodizing conditions, the icorr values vary from ×10−7 to ×10−9 A/cm2. The PSD Ψ0 values are higher for non-anodized alloys, while in anodized conditions, the values range from −138/−122 dBi (A2·Hz−1)1/2 to −131/−180 dBi (A2·Hz−1)1/2. Furthermore, the results indicated that the alloys anodized in the H3PO4 bath showed an electrochemical behavior that can be associated with a more homogeneous passive layer when exposed to the 3.5% wt. NaCl electrolyte. Alloys containing more beta-phase stabilizers formed a less homogeneous anodized layer. These alloys are widely used in aeronautical applications; thus, it is essential that these alloys have excellent corrosion performance in chloride and acid rain environments.
Titanium alloys are used in different industries like biomedical, aerospace, aeronautic, chemical, and naval. Those industries have high requirements with few damage tolerances. Therefore, they are necessary to use materials that present fatigue, mechanical, and corrosion resistance. Although Ti-alloys are material with high performance, they are exposed to corrosion in marine and industrial environments. This research shows the corrosion behavior of three titanium alloys, specifically Ti CP2, Ti-6Al-2Sn-4Zr-2Mo, and Ti-6Al-4V. Alloys were exposed on two electrolytes to a 3.5 wt % H2SO4 and NaCl solutions at room temperature using cyclic potentiodynamic polarization (CPP) and electrochemical noise (EN) according to ASTM G61 and ASTM G199 standards. CPP technique was employed to obtain electrochemical parameters as the passivation range (PR), corrosion type, passive layer persistence, corrosion potential (Ecorr), and corrosion rate. EN was analyzed by power spectral density (PSD) in voltage. Results obtained revealed pseudopassivation in CPP and PSD exposed on NaCl for Ti-6Al-2Sn-4Zr-2Mo, indicating instability and corrosion rate lower. However, Ti-6Al-4V presented the highest corrosion rate in both electrolytes. Ti-6Al-2Sn-4Zr-2Mo revealed pseudopassivation in CPP and PSD in NaCl, indicating a passive layer unstable. However, the corrosion rate was lower in both solutions.
The electrochemical and mechanical behavior were evaluated for specimens of concrete clean and contaminated with 2 and 4% of NaCl (of the weight of cement), elaborated with two types of cements: compound and waterproof. The dosage of the mixture of concrete was done on the basis of weight in two 0.45 and 0.65 water/cement ratios. The specimens under study were exposed in two media: clean water and 3% of NaCl solution. The test to evaluate the presence of corrosion of the reinforced steel consisted in the monitoring of the half cell potentials as the norm ASTM C-876-91 indicates. For the mechanical behavior the compression test was used, according to the ASTM C-39/C 39-M-99 norms. This paper presents the results obtained for the first 4 months of monitoring, identifying the influence of the attack of chlorides in the corrosion of steel and its mechanical properties. There is no a significant influence of the type of cement on the parameters of the study.Keywords: concrete, steel, corrosion, potentials, chlorides. IntroducciónLa corrosión del acero de refuerzo es la causa más importante del deterioro prematuro de las estructuras de hormigón reforzado [1]. Estudios en E.U.A por parte de la NACE muestran que en 1998, en el territorio estadounidense, tan solo en lo que se refiere a puentes, los cálculos de costos directos anuales ascendían a US $3.800 millones [2]. El costo del ciclo de vida se ha convertido en un factor muy importante para los ingenieros constructores y profesionales en reparación, así como para las dependencias responsables de las estructuras, muelles, puentes,
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