Ethanol production from sugarcane in Brazil is a well-established industry, with relatively simple operations and high yield. The ethanol primarily serves as a renewable fuel blending with gasoline and diesel to increase the energy security in Brazil. Several environmental concerns are emerged around the by-products from this industry. Vinasse, the liquid fraction generated from the rectification and distillation operations of ethanol, is a sulfur-rich, low pH, dark-colored, and odorous effluent, produced at volumes as high as 20-fold of ethanol. Traditional wastewater treatments, such as bioprocessing, advanced oxidative processes, anaerobic digestion (AD), and chemical-based processes, have been applied to vinasse management. Despite most of its utilization being in fertirrigation practices, vinasse may represent a key factor in enhancing profitability and environmental outcomes of a sugarcane-to-ethanol plant. The application of some upgrade solutions to sugarcane-derived vinasse may represent additional sources of energy, production of animal feed components, and reduction in water consumption within a plant. The use of mature technologies, yet not widespread in the sugarcane-to-ethanol industry, could help attenuate environmental concerns. Oxidation and chemical processes, AD, and microbial fermentation have been presented as alternative impactful alternatives to (i) reduce its organic and mineral load, converting it to a feedstock with fewer environmental applications when applied as fertilizer and (ii) to convert organic matter and nutrients to a nutritious biomass, simultaneously increasing water reclamation potential by plants. This mini-review article provides a critical and comprehensive summary of the alternatives developed or under development to vinasse management.

No abstract

Distiller's dried grains with solubles (DDGSs), the major coproduct of dry-grind ethanol production, are being increasingly used in the global market as animal feeds for both energy and protein supplement.

No abstract

Microbial oil accumulated by fungal cells is a potential feedstock for biodiesel production, and lignocellulosic materials can serve as the carbon source to support the fungal growth. The dilute acid pretreatment of corn stover can effectively break down its lignin structure, and this process generates a hydrolysate containing mostly xylose at very dilute concentration and numerous by-products that may significantly inhibit the cell growth. This study utilized corn stover hydrolysate as the culture media for the growth of Mucor circinelloides. The results showed that Mucor cells formed pellets during the cell growth, which facilitates the cell harvest from dilute solution. The results also showed that the inhibitory effect of furfural, 5-hydroxymethylfurfural (HMF), and acetic acid could be avoided if their concentration was low. In fact, all these by-products may be assimilated as carbon sources for the fungal growth. The results proved the feasibility to reuse the cultural broth water for acid pretreatment and then use for subsequent cell cultivation. The results will have a direct impact on the overall water usage of the process.

No abstract

The production of ethanol from sugarcane or molasses generates vinasse, a residue rich in organic matter and minerals. Vinasse is often used in fertilization and irrigation practices, which may be linked to negative environmental outcomes if excess is applied. Herein, we introduce a novel alternative to the treatment of vinasse promoting the reduction in Chemical Oxygen Demand (COD) levels, phenolic compounds, and its mineral content through the coupling of ozone treatment, anaerobic digestion, and the aerobic growth of fungi. The ozone treatment is able to remove about 30% of the total COD, and deplete the concentration of phenolic compounds, while anaerobic digestion produces biogas and generates vinasse digestate, which is less biorecalcitrant than raw vinasse. The aerobic fungal growth generates oleaginous fungal biomass and promotes over 80% of Kjeldahl-Nitrogen in the vinasse. If vinasse were treated following the sequence of anaerobic digestion, aerobic fungal growth, and ozone treatment, the effluent would have about 95% of the COD decreased, complete removal of phenolic compounds, and over 80% of Kjeldahl-Nitrogen.

No abstract