Ceramic-polymer composites are of interest for designing enhanced and unique properties. However, the processing temperature windows of sintering ceramics are much higher than that of compaction, extrusion, or sintering of polymers, and thus traditionally there has been an inability to cosinter ceramic-polymer composites in a single step with high amounts of ceramics. The cold sintering process is a low-temperature sintering technology recently developed for ceramics and ceramic-based composites. A wide variety of ceramic materials have now been demonstrated to be densified under the cold sintering process and therefore can be all cosintered with polymers from room temperature to 300 °C. Here, the status, understanding, and application of cold cosintering, with different examples of ceramics and polymers, are discussed. One has to note that these types of cold sintering processes are yet new, and a full understanding will only emerge after more ceramic-polymer examples emerge and different research groups build upon these early observations. The general processing, property designs, and an outlook on cold sintering composites are outlined. Ultimately, the cold sintering process could open up a new multimaterial design space and impact the field of ceramic-polymer composites.

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In this work, we demonstrate that ultraviolet (UV) laser photolysis of hydrocarbon species alters the flame chemistry such that it promotes the diamond growth rate and film quality. Optical emission spectroscopy and laser-induced fluorescence demonstrate that direct UV laser irradiation of a diamond-forming combustion flame produces a large amount of reactive species that play critical roles in diamond growth, thereby leading to enhanced diamond growth. The diamond growth rate is more than doubled, and diamond quality is improved by 4.2%. Investigation of the diamond nucleation process suggests that the diamond nucleation time is significantly shortened and nondiamond carbon accumulation is greatly suppressed with UV laser irradiation of the combustion flame in a laser-parallel-to-substrate geometry. A narrow amorphous carbon transition zone, averaging 4 nm in thickness, is identified at the film–substrate interface area using transmission electron microscopy, confirming the suppression effect of UV laser irradiation on nondiamond carbon formation. The discovery of the advantages of UV photochemistry in diamond growth is of great significance for vastly improving the synthesis of a broad range of technically important materials.

Highlights:  Dense Cu/40CF composite are fabricated by low temperature hydrothermal sintering at 265 °C and 250 MPa with 5 wt.% water.  Thermal properties of Cu/40CF composite materials fabricated by low temperature hydrothermal sintering are isotropic 2  Hydrothermal sintering increases thermal conductivity and reduces coefficient of thermal expansion in comparison to uniaxial hot pressing  Hydrothermal sintering improves mechanical hardness of Cu/40CF composite materials in comparison to uniaxial hot pressing

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Thermal properties of metal matrix composite materials are becoming ever more relevant with the increasing demand for thermally efficient materials. In this work, the thermal conductivity and heat transfers at the interfaces of copper matrix composite materials reinforced with diamond particles (Cu/D) are discussed. The composite materials contain either ZrC or TiC interphases and exhibit, respectively, higher and lower thermal conductivities with respect to their pure Cu/D counterparts. These thermal conductivities are accounted to the presence of strong covalent bonds and increased relative densities. The role of these interphases is also discussed regarding the phonon transmission at the interfaces.

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