In semiconductor and photovoltaic industries numerous process steps deal with etching and silicon surface modification. The present study focuses on the reactivity of HF-H2O2-based mixtures toward silicon surfaces in a wide range of concentrations. The generally very moderate reactivity is investigated regarding kinetic aspects and the silicon dissolution reactions. The activation energy of silicon dissolution in HF-H2O2 mixtures is determined to be ∼50 kJ/mol, which supports a surface reaction controlled mechanism. This interpretation is checked by oxidation experiments of Si surfaces with HF-free H2O2 solutions. Resulting silicon surfaces were characterized by means of diffuse reflection Fourier transform infrared spectroscopy and photoelectron spectroscopy. Surface properties give hints for an “electrochemical” silicon oxidation. Furthermore, the oxidation behavior of different H2O2 solutions is compared to that of HNO3 solutions. All results suggest kinetically limited silicon dissolution in HF-H2O2 mixtures and hole injection into the silicon surface to be the rate-determining part of the reaction process.

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The wet-chemical treatment of silicon wafers is an important production step in photovoltaic and semiconductor industries. Solutions containing hydrofluoric acid, ammonium peroxodisulfate, and hydrochloric acid were investigated as novel acidic, NOx-free etching mixtures for texturization and polishing of monocrystalline silicon wafers. Etching rates as well as generated surface morphologies and properties are discussed in terms of the composition of the etching mixture. The solutions were analyzed with Raman and UV/vis spectroscopy as well as ion chromatography (IC). The silicon surfaces were investigated by scanning electron microscopy (SEM), confocal laser scanning microscopy (CLSM), diffuse reflection infrared spectroscopy (DRIFT), and X-ray photoelectron spectroscopy (XPS). Surprisingly, pyramidal surface structures were found after etching SiC-slurry as well as diamond wire-sawn monocrystalline Si(100) wafers with hydrochloric acid-rich HF-(NH4)2S2O8-HCl mixtures. Acidic etching solutions are generally not known for anisotropic etching. Thus, the HNO3-free mixtures might allow to replace KOH/i-propanol and similar alkaline solutions for texturization of monosilicon wafers at room temperature with less surface contamination. Besides, common HNO3-based etching mixtures may be replaced by the nitrate-free system, leading to significant economic and ecological advantages.

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The etching behaviour of sulfuric‐acid‐containing HF–HNO3 solutions towards crystalline silicon surfaces has been studied over a wide range of H2SO4 concentrations. For mixtures with low sulfuric acid concentration, NO2/N2O4, N2O3, NO and N2O have been detected by means of FTIR spectroscopy. Increasing concentrations of nitric acid lead to high etching rates and to an enhanced formation of NO2/N2O4. Different products were observed for the etching of silicon with sulfuric‐acid‐rich mixtures [c(H2SO4) > 13 mol L–1]. Trifluorosilane and hexafluorodisiloxane were identified by FTIR spectroscopy as additional reaction products. In contrast to the commonly accepted wet chemical etching mechanism, the formation of trifluorosilane is not accompanied by the formation of molecular hydrogen (according to Raman spectroscopy). Thermodynamic calculations and direct reactions of F3SiH with the etching solution support an intermediate oxidation of trifluorosilane and the formation of hexafluorodisiloxane. The etched silicon surfaces were investigated by diffuse reflection FTIR and X‐ray photoelectron spectroscopy (XPS). Surprisingly, no SiH terminations were observed after etching in sulfuric‐acid‐rich mixtures. Instead, a fluorine‐terminated surface was found.

Aqueous acidic ozone (O 3 )-containing solutions are increasingly used for silicon treatment in photovoltaic and semiconductor industries. We studied the behavior of aqueous hydrofluoric acid (HF)-containing solutions (i.e., HF−O 3 , HF−H 2 SO 4 −O 3 , and HF−HCl−O 3 mixtures) toward boron-doped solar-grade (100) silicon wafers. The solubility of O 3 and etching rates at 20 °C were investigated. The mixtures were analyzed for the potential oxidizing species by UV−vis and Raman spectroscopy. Concentrations of O 3 (aq) , O 3 (g) , and Cl 2 (aq) were determined by titrimetric volumetric analysis. F − , Cl − , and SO 4 2− ion contents were determined by ion chromatography. Model experiments were performed to investigate the oxidation of Hterminated silicon surfaces by H 2 O−O 2 , H 2 O−O 3 , H 2 O−H 2 SO 4 −O 3 , and H 2 O−HCl−O 3 mixtures. The oxidation was monitored by diffuse reflection infrared Fourier transformation (DRIFT) spectroscopy. The resulting surfaces were examined by scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). HF−H 2 O−O 3 mixtures show a polishing etching behavior, whereas HF−HCl−H 2 O−O 3 mixtures exhibit slight anisotropic etching. Formation of pyramidal-like morphologies on (100) silicon surfaces was observed. In all cases, cleaned and H-terminated silicon surfaces are obtained. The results were used to draw conclusions about the dissolution mechanism of silicon in the respective solutions. In HF−H 2 O−O 3 mixtures, silicon is dissolved by an O 3(aq) -diffusion-controlled tetravalent etching mechanism. Interestingly, in H 2 SO 4 -rich aqueous HF−H 2 SO 4 −O 3 solutions, only the native oxide is removed, whereas silicon is not attacked and dissolved. In HCl-containing solutions, Cl 2 or Cl 3− are responsible for silicon oxidation. HCl can be considered as a catalyst resulting in a divalent silicon dissolution mechanism similar to the etching in alkaline solutions.

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Solutions for the wet chemical treatment of silicon wafer surfaces were investigated using mixtures which are based on hydrofluoric acid (HF), hydrochloric acid (HCl), and chlorine (Cl 2 ). We used a DoE-test plan (Design of Experiments) to evaluate the effects of five selected parameters: concentrations of HF and HCl, gas flow rate of Cl 2 , stirring, and saw type of the wafer material. High etch rates of up to 0.63 mm min À1 were observed at room temperature, which are comparable to the etch rates of KOH-IPA solutions. The silicon surface was investigated by reflectivity measurements and scanning electron microscopy (SEM), indicating pyramidal textured and polished surfaces for diamond wireand SiC-slurry-sawn wafers. Using an optimized parameter set, random inverted pyramidal surface structures are formed. These random inverted structures show a significant increase in light absorption compared to standard random upright pyramid textures, for example produced by KOH-IPA solutions.