A low-temperature direct wafer bonding process was developed to realize the high-quality transfer of the largest (150 mm in diameter) available InP-based epitaxial structure onto the prepatterned silicon-on-insulator (SOI) substrate. Over 95% bonding yield and a void free bonding interface was obtained. A InGaAsP multiple quantum-well (MQW) diode laser structure is well preserved after bonding, as indicated by the high-resolution X-ray diffraction (XRD) rocking curve measurement. XRD omega scans of the bonded wafers over a 9×9 matrix revealed a small bowing of only 64.12 µm, showing that the III-V epitaxial surface is relatively flat with low-strain. The first InGaAsP-based MQW hybrid Si evanescent racetrack ring lasers have been realized, showing comparable performance as previously InAlGaAs ring lasers.
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