Dimensional inspections in manufactured workpieces allow assess the quality of the manufacturing process, in this context the quality and development of measurement systems are issues addressed by many researchers. The coordinate measuring machines (CMMs) are versatile systems, can measure complex geometries quickly and accurately. Positional errors are parts of volumetric error and affect the correct positioning of probe in CMMs or of the tool in machine tools. Faced with this, the purpose this investigation is show a method to calibrate the positional errors in a bridge-type coordinate measuring machine, this method collects data in dynamic mode and reduces cyclic errors. The calibration of positional errors was performed using laser interferometry in the “on-the-fly” mode and a method to reduce cyclic errors was applied. The highest value of position error occurred in x axis with value positive of 10μm in the position of 220mm, while in the y and z axis the higher absolute values were 2μm and 6μm respectively. From calibration and compensating of positional errors it is possible to reduce the effects of the volumetric errors in machines with axis of linear displacements as the CMMs and machine tools.
The development of materials that offer environmental comfort inside buildings, through adequate thermal and acoustic behavior, has been as relevant as the search for raw materials of renewable origin. In this context, this study produced and characterized panels made with Pinus sp. waste materials, which were treated with a copper chrome boric oxide preservative and a castor-oil based polyurethane resin. The physical and mechanical properties of the panels were evaluated according to the ABNT NBR 14810 standard (2013). The panel porosity was investigated by scanning electron microscopy (SEM) and mercury intrusion porosimetry techniques. The sound absorption was analyzed by a reverberation chamber and thermal conductivity by the modified fractionated column method. Samples with a higher pressing pressure (4 MPa) during the manufacturing presented lower thickness swelling and higher mechanical properties in static bending. Panels made with a lower press pressure (2.5 MPa) resulted in a higher porosity volume (55.7%). The more highly porous panels were more acoustically efficient, with a sound absorption coefficient close to 0.8 at 3.2 kHz, and they had a better thermal conductivity performance.The potential of these panels for application where sound absorption and thermal insulation are prioritized is thus observed.
For greater durability, materials must withstand contact with water, making it difficult for biodegrading agents to attack. The present study produced and evaluated the heat transfer for two pressing times and the physical properties of OSB panels, produced with pinewood strands and Al2O3 nanoparticles addition. The nanoparticles were synthesized through the sol-gel-protein method and added to the resin in the proportion of 0.5%. During the pressing process, heat transfer and distribution in the central region of the particle mat were evaluated using a type K thermocouple. After its fabrication, the panels were characterized to evaluate density, moisture content, thickness swelling, and water absorption. The results obtained indicated that the nanoparticle addition caused a refractory effect in the central region of the mat, leading to a small reduction in the pressing temperature for the 600 s cycle. However, there was no compromise in resin cure, indicating good interaction of the panels with nanoparticles in water contact, for both pressing times. There was an improvement in the panel thickness swelling with the addition of 0.5% of Al2O3 nanoparticles, with all properties meeting the Class 1 indicators of the EN 300 (2006) standard.
This work physically, mechanically, and chemically characterized the composites produced from Portland CP II-E32 cement and fresh Indian cedar wood particles previously treated by immersion in hot and cold water. Density values for wood particulate composites were around 50% lower compared with the wood-free control treatment, from 0.88 to 1.78 g/cm³. A larger swelling was observed for the composite material. The results of compressive strength and stiffness indicated that there is no need for particle treatment for composite production. Hot and cold water immersion treatments reduced the total Indian cedar wood extractives by 33% and 42%, respectively. Optical microscopy analysis was used to identify adhesion failures between the cement/wood interface of the composite produced with fresh particles, which presented a higher percentage of extractives. This result indicated that the greater concentration of total extractives partially inhibits the matrix-matrix interaction reinforcement. Despite the reduction in total extractives caused by the treatments, this process is not necessary for the composite production because there is no statistical difference between the treatments. The values obtained for the composite indicate the possibility of application in sealing blocks in light construction systems.
The CMM (coordinate measuring machines) are able to perform dimensional inspections in workpieces with complex geometries, in a short time compared to conventional methods, however, errors on volume of CMM harm the performance of measurement. Faced with this, the purpose this investigation is to identify regions in the machine with large and small values of volumetric errors. The mapping of volumetric error is performed by optimization of objective function with SQP method. The objective function is defined by modeling errors of the CMM using a method of the homogeneous transformation, and, by calibration curves of individual errors. The optimization allowed to obtain the smallest value of volumetric error, 1.1796 μm, located near the linear encoder of the y axis. The mapping the volumetric error by optimization allows to know regions with minor harm the performance of measurement, therefore, it's possible to select regions of measurement to obtain reliable results.
When wood is exposed outdoors, a combination of chemical and mechanical factors and solar radiation contribute to what is described as weathering, being the main degradation agent in this environment. This paper aims to investigate the effect of artificial weathering on mechanical and physical properties of Eucalyptus sp. and Cupiúba (Goupia glabra) woods simulating natural weathering effects. Samples were aged in UV radiation chamber with humidity and temperature control for 100, 200, 300 and 400 hours, considering aging cycles according to ASTM G154 (2006). Wood properties investigated were Conventional value of strength in static bending (fM), Modulus of elasticity in static bending (EM), strength in compression parallel to grain (fc0) and Janka Hardness (fH) according to ABNT NBT 7190 (1997). Effects of artificial weathering on wood properties were evaluated by statistical analysis at 5% significance level. Most of the wood properties investigated did not present significant changes with the aging performed, however, it was noted a decrease in the absolute values of the wood properties absolute values during the aging process. Only fH of Cupiúba wood aged for 100 and 200 hours presented significative performance loss at the significance level considered, which can be related to changes on the wood surface due to weathering exposure.
Coordinate Measuring Machines (CMM's) have attributes to provide results with accuracy and repeatability in measurements, so they are considered equipment with potential for application in industrial environments, specifically in inspection processes. However, as in a machine tools the knowledge of the errors in CMM is needed and allows applying techniques of error compensation. This study aimed to develop a mathematical model of the kinematic errors of a bridge type CMM in "X", "Y" and "Z" directions. Modeling of the errors was accomplished using coordinate transformations applied to the rigid body kinematics; the method of the homogeneous transformation was used for the development of the model. The position and angular errors for the three axes of CMM, in addition to errors related to the absence of orthogonality between them were equated. This study allowed to conclude that modeling of errors applied to CMM allied to calibration is able to evaluate the metrological performance of equipment with displacement on guides, thus is possible to use this technique as error budget analysis in machines.
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