Solar cells made by high temperature and vacuum processes from inorganic semiconductors are at a perceived cost disadvantage when compared with solution-processed systems such as organic and dye-sensitized solar cells. We demonstrate that totally solution processable solar cells can be fabricated from inorganic nanocrystal inks in air at temperature as low as 300 °C. Focusing on a CdTe/ZnO thin-film system, we report solar cells that achieve power conversion efficiencies of 6.9% with greater than 90% internal quantum efficiency. In our approach, nanocrystals are deposited from solution in a layer-by-layer process. Chemical and thermal treatments between layers induce large scale grain formation, turning the 4 nm CdTe particles into pinhole-free films with an optimized average crystallite size of ∼70 nm. Through capacitance-voltage measurements we demonstrate that the CdTe layer is fully depleted which enables the charge carrier collection to be maximized.

Alloying is a versatile tool for engineering the optical and electronic properties of materials. Here, we explore the use of CdTe and CdSe nanocrystals in developing sintered CdSe(x)Te(1-x) alloys as bandgap tunable, light-absorbing layers for solution-processed solar cells. Using a layer-by-layer approach, we incorporate such alloyed materials into single- and graded-composition device architectures. Nanostructured solar cells employing CdSe(x)Te(1-x) layers are found to exhibit a spectral response deeper into the IR region than bulk CdTe devices as a result of optical bowing and achieve power conversion efficiencies as high as 7.1%. The versatility of the layer-by-layer approach is highlighted through the fabrication of compositionally graded solar cells in which the [Se]:[Te] ratio is varied across the device. Each of the individual layers can be clearly resolved through cross-sectional imaging and show limited interdiffusion. Such devices demonstrate the importance of band-alignment in the development of highly efficient, nanostructured solar cells.

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