Conventional strain gauges made of constantan or CuCr for instance have a low value for structural health monitoring issues in plastic composites. These strain sensor materials exhibit small elastic regions and show fatigue when dynamically loaded with strain levels over 0.3 percent. For this reason, these sensors would break or fail before the composite life-time and thus cannot be integrated into this kind of composite materials. Pseudoelastic thermal shape memory alloys are therefore used as strain sensors and integrated into composites in order to allow piezoresistive strain measurement and structural health monitoring in such materials. Thermal treatments are used to create sensor structures out of shape memory alloy wires. Pseudoelastic shape memory wires can be strained up to 8 percent repeatedly. Their gauge factor is higher than 5. Shape memory strain sensors are successfully embedded into glass fibre reinforced plastics and show a significant and reproducible resistance change when the composite is strained. The dynamic strength is magnificently higher compared to conventional strain gauges. Shape memory strain sensors are an efficient alternative to fiber-bragg-grating sensors and can potentially be used for strain measurements in different plastics and textile materials. Shape memory sensor structures can be embedded or applied and are good candidates for structural characterisation and monitoring applications.
The aim of this study was to investigate the mechanical behavior, and the microstructure of NiTiCu shape memory alloy wires joined with silver-coated copper ferrules via ultrasonic spot welding. Therefore, the electrical resistance was measured during tensile testing, and the joints were analyzed by scanning electron microscopy. Energy-dispersive X-ray spectroscopy has determined the compounds of the developed welding zones. Furthermore, the influence of the ultrasonic welding on the transition temperatures of the NiTiCu wires was examined via differential scanning calorimetry. Tensile tests have shown that the ultimate tensile strengths of the joints reached almost 100% of that of the base material. An additional heat treatment rebuilt the typical shape memory alloy behavior after the ultrasonic welding process detwinned the martensitic wires. In addition, the B19′ structure of the welding zone and the ultrasonic spot-welding process did not affect the transition temperatures of the shape memory alloy.
Continuous strain measurement on fibre-reinforced structures demands mechanical sensors with superior fatigue resistance. Shape-memory alloy wires are predestined for strain sensors utilising their strong piezo-resistance. Calibration of these sensors is necessary in order to extract mechanical data. Therefore, four-point bending of glass-fibre reinforced plastic specimens with applied strain sensors and an optical reference measuring system is used to calibrate and compare shape-memory alloy sensors and standard strain gauges. The gauge factor and its standard deviation is successfully measured by this calibration method. Shape-memory alloy sensors show strain-dependent gauge factor whilst standard strain gauges show a constant strain sensitivity, both with a narrow stochastic distribution. Shape-memory alloy mechanical sensors are reliable to determine strain of fibre-reinforced structures. This offers the possibility to use them in structural health monitoring applications of such structures. Consequently, the four-point bending calibration using glass-fibre reinforced specimens represents a suitable possibility for calibration of strain sensors exposed to higher strain amplitudes.
The Medical Postprocessor visualization software tool for analyzing stent graft properties was evaluated by vascular surgeons. The results show that the software can assist the interpretation of simulation results to optimize stent graft configuration and sizing.
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