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This study examines the engineering properties of lightweight aggregate concretes (LWACs) incorporating a novel Expanded Polystyrene (EPS)-based lightweight aggregated called Stabilised Polystyrene (SPS). The SPS aggregate was produced by 80% waste EPS, 10% clay and 10% cement. The influence of the increasing incorporation of SPS on the workability, density, compressive strength, flexural strength, ultrasonic pulse velocity, drying shrinkage, expansion and water absorption (WA) of the different concretes has been investigated. The results showed that the use of SPS enabled to reduce the density of concrete by 8–52% compared to that of the control concrete. The reduction in density was due to the increase in total porosity in the lightweight concretes (LWCs), which also induced higher WA, drying shrinkage and expansion. The 28-day compressive strength of the LWAC was in the range of 4.6–16.4 MPa; thus, the concrete mixture with the higher performances almost satisfied the mechanical and density criteria of structural LWC. These results show that the utilisation of SPS for the manufacture of LWACs is possible

For the efficient and durable design of concrete, the role of fiber-reinforcements with mineral admixtures needs to be properly investigated considering various factors such as contents of fibers and potential supplementary cementitious material. Interactive effects of fibers and mineral admixtures are also needed to be appropriately studied. In this paper, properties of concrete were investigated with individual and combined incorporation of steel fiber (SF) and micro-silica (MS). SF was used at six different levels i.e., low fiber volume (0.05% and 0.1%), medium fiber volume (0.25% and 0.5%) and high fiber volume (1% and 2%). Each volume fraction of SF was investigated with 0%, 5% and 10% MS as by volume of binder. All concrete mixtures were assessed based on the results of important mechanical and permeability tests. The results revealed that varying fiber dosage showed mixed effects on the compressive (compressive strength and elastic modulus) and permeability (water absorption and chloride ion penetration) properties of concrete. Generally, low to medium volume fractions of fibers were useful in advancing the compressive strength and elastic modulus of concrete, whereas high fiber fractions showed detrimental effects on compressive strength and permeability resistance. The addition of MS with SF is not only beneficial to boost the strength properties, but it also improves the interaction between fibers and binder matrix. MS minimizes the negative effects of high fiber doses on the properties of concrete.

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Abstract:The present study evaluated the combined effects of two types of waste materials of expanded polystyrene (EPS) and unprocessed fly ash (FA) on different properties of concrete. A novel recycling technique of densifying waste EPS is used to produce a novel lightweight aggregate (LWA). This new technique has solved the problem of segregation in concrete by coating EPS particles with a natural binder of clay and cement. Nine different concrete mixtures with a water to cement ratio of 0.8 were used. The densified EPS and unprocessed FA were partially replaced with natural aggregate and Portland cement, respectively. The engineering properties, including workability, density, compressive strength, ultrasonic pulse velocity (UPV), and water absorption (WA) were investigated at different curing times. According to the experimental results, there is a decrease in compressive strength and UPV with increasing this novel LWA content in concrete. However, by using a suitable mix design, the utilisation of these two waste materials in concrete using an appropriate recycling technique is possible.

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The environmental impacts of the construction industry can be minimised through using waste and recycled materials to replace natural resources. Results are presented of an experimental study concerning capillary transport of water in concrete incorporating densified expanded polystyrene (EPS) as a novel aggregate. A new environmentally friendly technique of densifying was used to improve the resistance to segregation of EPS beads in concrete. Twelve concrete mixes with three different water/cement ratios of 0.6, 0.8 and 1.0 with varying novel aggregate content ratios of 0, 30, 60 and 100% as partial replacement for natural aggregate by equivalent volume were prepared and tested. Total absorption, absorption by capillary action, and compressive strength was determined for the various concrete mixes at different curing times. The results indicated that there is an increase in total water absorption (WA) and capillary water absorption (CWA) and a decrease in compressive strength with increasing amounts of the novel aggregate in concrete. However, there is no significant difference between the CWA of control and concretes containing lower replacement level.

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