Cyclodextrins (CD) are enzymatically modified starches with a wide range of applications in food, pharmaceutical and chemical industries, agriculture and environmental engineering. They are produced from starch via enzymatic conversion using cyclodextrin glycosyl transferases (CGTases) and partly alpha-amylases. Due to its low solubility in water, separation and purification of beta-CD is relatively easy compared to alpha- and gamma-CD. In recent years more economic processes for gamma-CD and especially alpha-CD production have been developed using improved CGTases and downstream processing. New purification steps, e.g. affinity adsorption, may reduce the use of complexing agents. The implementation of thermostable CGTases can simplify the production process and increase the selectivity of the reaction. A tabular overview of alpha-CD production processes is presented.
A short-cut method for environmental assessment during process development is presented. The method can deal with data uncertainties in early phases, includes all relevant environmental impacts, and is simple and easy to apply. Therefore, it can be used in early phases of process development. The environmental relevance of each substance is represented by the Environmental Factors. These factors are derived from 14 impact categories, where each compound is classified using an ABC methodology. The impact categories are then grouped into six impact groups: Resources, Grey Input, Component Risk, Organisms, Air and Water/Soil. From these, input and output environmental factors are deduced. This factor is combined with mass balance data to yield a number of indices that can be used to optimize the environmental performance of a process in an integrated manner. The method is applied to three case studies: a comparison of chemical and biotechnological production of 6-aminopenicillanic acid, a comparison of two process alternatives in the enzymatic production of α-cyclodextrin and the development of a new process for the fermentative production of pyruvate.
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