Received PACS numbers: 75.50.Vv, 5µm thick NdFeB films have been sputtered onto 100 mm Si substrates using high rate sputtering (18 µm/h). Films were deposited at ≤ 500°C and then annealed at 750°C for 10 minutes. While films deposited at temperatures up to 450°C have equiaxed grains, the size of which decreases with increasing deposition temperature, the films deposited at 500°C have columnar grains. The out-of-plane remanent magnetization increases with deposition temperature, reaching a maximum value of 1.4 T, while the coercivity remains constant at about 1.6 T. The maximum energy product achieved (400 kJ/m 3 ) is comparable to that of high-quality NdFeB sintered magnets.NdFeB thin films with excellent hard magnetic properties have been prepared by sputtering 1 and Pulsed Laser Deposition. 2 Out-of-plane texture was induced by depositing the films onto heated substrates in both 1-step (directly crystallized) 1,2 and 2-step (crystallized during a post-deposition anneal) 3,4,5 processes. Thick films (≥5 µm) of such high performance hard magnetic materials have potential applications in magnetic MEMS (Micro Electro Mechanical Systems). 6 Their integration into MEMS requires the use of preparation techniques which can produce high deposition rates over large areas. In addition, the use of substrates which are compatible with today's MEMS technology (i.e. Si) is necessary for the exploitation of such materials. So far, the only group which has reported the successful growth of textured NdFeB thick films by high rate sputtering (≈30 µm/h) used metallic substrates. 3 in this letter, we report on the preparation and analysis of 5µm thick NdFeB films deposited on 100 mm Si substrates using high rate sputtering. The film's magnetic properties compare with those of high-quality sintered NdFeB magnets.{Ta (100 nm) / NdFeB(5 µm) / Ta (100 nm)} films were deposited onto (001) oriented Si substrates (diameter = 100 mm) at a rate of 18 µm/hour by triode sputtering of square targets of surface area 100 mm x 100 mm (note that the film thickness is reduced to 4 µm at the edge of the 100 mm wafer). The nominal composition of the NdFeB target was Nd 16.8 Fe 74.7 BB 8.5 .During deposition, the substrate was either "cold" (no power to substrate heater, though the substrate temperature gradually rises during deposition, eventually reaching a temperature of about 230°C) or fixed at a temperature in the range 300 -500°C. Full wafers were annealed at 750°C for 10 minutes. Structural characterization was carried out using high resolution Scanning Electron Microscopy (LEO Gemini 1530, equipped with In-Lens and Quadrant Back Scattering (QBSD) detectors as well as Energy Dispersive X-ray Analyzer (EDX)) andx-ray diffraction (Co radiation). For cross-sectional imaging, the samples were simply fractured while for plane-view imaging they were lightly polished to remove the Ta capping
The integration of high performance RE-TM (NdFeB and SmCo) hard magnetic films into Micro-Electro-Mechanical-Systems (MEMS) requires their patterning at the micron scale.In this paper we report on the applicability of standard micro-fabrication steps (film deposition onto topographically patterned substrates, wet etching and planarization) to the patterning of 5 µm thick RE-TM films. While NdFeB comprehensively fills micron scaled trenches in patterned substrates, SmCo deposits are characterized by poor filling of the trench corners, which poses a problem for further processing by planarization. The magnetic hysteresis loops of both the NdFeB and SmCo patterned films are comparable to those of non-patterned films prepared under the same deposition/annealing conditions. A micron-scaled multipole magnetic field pattern is directly produced by the unidirectional magnetization of the patterned films. NdFeB and SmCo show similar behavior when wet etched in an amorphous state: etch rates of approximately 1.25µm/minute and vertical side walls which may be attributed to a large lateral over-etch of typically 20 µm. ChemicalMechanical Planarization (CMP) produced material removal rates of 0.5-3µm/min for amorphous NdFeB. Ar ion etching of such films followed by the deposition of a Ta layer prior to film crystallization prevented degradation in magnetic properties compared to nonpatterned films.
5µm thick SmCo films were deposited onto Si substrates using triode sputtering. A study of the influence of deposition temperature (T dep ≤ 600°C) on the structural, magnetic and mechanical properties has shown that optimum properties (highest degree of in-plane texture, maximum in-plane coercivity and remanence (1.3 and 0.8 T, respectively), no film peel-off) are achieved for films deposited at the relatively low temperature of 350°C. This temperature is compatible with film integration into Micro-Electro-Mechanical-Systems (MEMS). The deposition rate was increased from 3.6 to 18 µm/h by increasing the surface area of the target from 7 to 81 cm 2 . Mechanically stable films could be prepared by deposition onto prepatterned films or deposition through holes in a mask.
In this paper we report thermal conductivity and piezoresistivity measurements of top-down fabricated highly boron doped (NA = 1.5 × 1019 cm−3) suspended Si nanowires. These measurements were performed in a cryogenic probe station respectively by using the 3 omega method and by in situ application of a longitudinal tensile stress to the nanowire under test with a direct four point bending of the Si nanowire die. Nanowires investigated have a thickness of 160 nm, a width in the 80–260 nm range and a length in the 2.5–5.2 μm range. We found that for these geometries, thermal conduction still obeys Fourier’s law and that, as expected, the thermal conductivity is largely reduced when the nanowires width is shrunk, but, to a lower extent than published values for nanowires grown by vapor–liquid–solid (VLS) processes. While a large giant piezoresistance effect was evidenced by various authors when a static stress is applied, we only observed a limited nanowire size dependence of the piezoresistivity in our experiments where a dynamical mechanical loading is applied. This confirms that the giant piezoresistance effect in unbiased Si nanowires is not an intrinsic bulk effect but is dominated by surface related effects in agreement with the piezopinch effect model.
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