Textile scaffolds can be found in a variety of application areas in regenerative medicine and tissue engineering. In the present study we used electrostatic flocking—a well-known textile technology—to produce scaffolds for tissue engineering of bone. Flock scaffolds stand out due to their unique structure: parallel arranged fibers that are aligned perpendicularly to a substrate, resulting in mechanically stable structures with a high porosity. In compression tests we demonstrated good mechanical properties of such scaffolds and in cell culture experiments we showed that flock scaffolds allow attachment and proliferation of human mesenchymal stem cells and support their osteogenic differentiation. These matrices represent promising scaffolds for tissue engineering.

Natural cartilage shows column orientation of cells and anisotropic direction of collagen fibers. However, matrices presently used in matrix-assisted autologous chondrocyte implantation do not show any fiber orientation. Our aim was to develop anisotropic scaffolds with parallel fiber orientation that were capable to support a cellular cartilaginous phenotype in vitro. Scaffolds were created by flock technology and consisted of a membrane of mineralized collagen type I as substrate, gelatine as adhesive, and parallel-oriented polyamide flock fibers vertically to the substrate. Confocal laser scan microscopy demonstrated that mesenchymal stem cells (MSCs) adhered and proliferated well in the scaffolds and cell vitality remained high over time. Articular chondrocytes seeded in a collagen type I gel into flock scaffolds deposited increasing amounts of proteoglycans and collagen type II over time. MSC-seeded flock scaffold constructs under chondrogenic conditions deposited significantly more proteoglycans and collagen type II than MSC collagen type I gel constructs only. Biomechanical testing revealed higher initial hardness of flock scaffolds than that of a clinically applied collagen type I/III scaffold combined with superior relaxation and an increasing hardness in MSC-loaded flock biocomposites during chondrogenesis. In conclusion, flock technology allows fabrication of scaffolds with anisotropic fiber orientation that mediates superior biomechanical and biochemical composition of tissue engineering constructs for cartilage repair.

Flock technology is a method well known in the textile industry. Short fibers are applied almost vertically on a substrate, coated with a flocking adhesive. Until now, this technology has not been used in the field of biomaterials. Our aim was to use electrostatic flocking for fabricating a novel type of scaffolds for tissue engineering. This method offers the possibility to create matrices with anisotropic properties that have a high compressive strength despite high porosity. First, experiments were performed using a membrane made of mineralized collagen as substrate, gelatine as adhesive and polyamide flock fibers. Different kinds of cells were cultured in the scaffolds for up to six weeks. Using microscopic methods and biochemical analyses, we could demonstrate that cells adhered and proliferated well in this new type of scaffold. Therefore, we can summarize that flocking is a technology suitable for fabrication of scaffolds for cell cultivation and tissue engineering.

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