Advances in wireless technologies, low-power electronics, the internet of things, and in the domain of connected health are driving innovations in wearable medical devices at a tremendous pace. Wearable sensor systems composed of flexible and stretchable materials have the potential to better interface to the human skin, whereas silicon-based electronics are extremely efficient in sensor data processing and transmission. Therefore, flexible and stretchable sensors combined with low-power silicon-based electronics are a viable and efficient approach for medical monitoring. Flexible medical devices designed for monitoring human vital signs, such as body temperature, heart rate, respiration rate, blood pressure, pulse oxygenation, and blood glucose have applications in both fitness monitoring and medical diagnostics. As a review of the latest development in flexible and wearable human vitals sensors, the essential components required for vitals sensors are outlined and discussed here, including the reported sensor systems, sensing mechanisms, sensor fabrication, power, and data processing requirements.

Compliant battery design strategy for wearable power sources with high degree of flexibility and stretchability.

This paper reports on the design and operation of a flexible power source integrating a lithium ion battery and amorphous silicon solar module, optimized to supply power to a wearable health monitoring device. The battery consists of printed anode and cathode layers based on graphite and lithium cobalt oxide, respectively, on thin flexible current collectors. It displays energy density of 6.98 mWh/cm2 and demonstrates capacity retention of 90% at 3C discharge rate and ~99% under 100 charge/discharge cycles and 600 cycles of mechanical flexing. A solar module with appropriate voltage and dimensions is used to charge the battery under both full sun and indoor illumination conditions, and the addition of the solar module is shown to extend the battery lifetime between charging cycles while powering a load. Furthermore, we show that by selecting the appropriate load duty cycle, the average load current can be matched to the solar module current and the battery can be maintained at a constant state of charge. Finally, the battery is used to power a pulse oximeter, demonstrating its effectiveness as a power source for wearable medical devices.

Additive and low-temperature printing processes enable the integration of diverse electronic devices, both power-supplying and power-consuming, on flexible substrates at low cost. Production of a complete electronic system from these devices, however, often requires power electronics to convert between the various operating voltages of the devices. Passive components—inductors, capacitors, and resistors—perform functions such as filtering, short-term energy storage, and voltage measurement, which are vital in power electronics and many other applications. In this paper, we present screen-printed inductors, capacitors, resistors and an RLC circuit on flexible plastic substrates, and report on the design process for minimization of inductor series resistance that enables their use in power electronics. Printed inductors and resistors are then incorporated into a step-up voltage regulator circuit. Organic light-emitting diodes and a flexible lithium ion battery are fabricated and the voltage regulator is used to power the diodes from the battery, demonstrating the potential of printed passive components to replace conventional surface-mount components in a DC-DC converter application.

Identification of solvents for dissolving polymer dielectrics and organic semiconductors is necessary for the fabrication of solution-processed organic field effect transistors (OFETs). In addition to solubility and printability of a solvent, orthogonality is particularly important when forming multilayer structure from solutions. Currently, the process of finding orthogonal solvents is empirical, and based on trial-and-error experimental methods. In this paper, we present a methodology for identifying orthogonal solvents for solution-processed organic devices. We study the accuracy of Hildebrand and Hansen solubility theories for building solubility boundaries for organic semiconductor (Poly(2,5-bis(3-hexadecylthiophen-2yl)thieno[3,2-b]thiophene (PBTTT) and polymer dielectrics (Poly(methyl methacrylate) (PMMA), Polystyrene (PS)). The Hansen solubility sphere for the organic semiconductor and polymer gate dielectrics are analyzed to identify solvents that dissolve PMMA and PS, but are orthogonal to PBTTT. Top gate/bottom contact PBTTT based OFETs are fabricated with PMMA gate dielectric processed with solvents that are orthogonal and non-orthogonal to PBTTT. The non-orthogonal solvents swell the semiconductor layer and increase their surface roughness.

We report on experimental absorption enhancement in 24 and 150-nm-thick bulk heterojunctions of the conducting polymer poly͑3-hexylthiophene͒ and the fullerene ͑6,6͒-phenyl C 61 butyric acid methyl ester. By using periodic and quasiperiodic hole arrays as nanoengineered plasmonic concentrators milled in a silver film, a spectrally broad, omnidirectional, and polarization-insensitive absorption enhancement is observed over that of a reference layer deposited on a flat film. As the result of increased absorption, an enhancement in the polymer fluorescence intensity is also observed. This demonstrates the potential of plasmonic concentrators for improved energy harvesting in ultrathin film solar cells.

Photovoltaic power systems, consisting of solar modules, energy storage, and power management electronics, are of great importance for applications ranging from off-grid and portable power to ambient light harvesting for sensor nodes. Co-design and integration of the components using printing and coating methods on flexible substrates enable the production of effective and customizable systems for these diverse applications. In this article, we review photovoltaic module and energy storage technologies suitable for integration into flexible power systems. We discuss the design of electrical characteristics for these systems that enable them to power desired loads efficiently, as well as strategies for physically combining the components. Functions and design considerations of power management electronics are presented along with recent progress toward printed and flexible power electronics. We analyze both hybrid and fully flexible photovoltaic systems and the critical role of the application in the choices of materials and architectures for the system components.

Solutions of unbundled and unbroken single-walled carbon nanotubes have been prepared using a reductive dissolution process. Transparent conductive films spray-coated from these solutions show a nearly twofold improvement in the ratio of electrical conductivity to optical absorptivity versus those deposited from conventional aqueous dispersions, due to substantial de-aggregation and sizable nanotube lengths. These transparent electrodes have been utilized to fabricate P3HT-PCBM organic solar cells achieving power conversion efficiencies up to 2.3%, comparable to those of solar cells using indium tin oxide transparent electrodes.